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YASKAWA A1000 Technical Manual

YASKAWA A1000
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6.2 Motor Performance Fine-Tuning
YASKAWA ELECTRIC SIEP C710616 27G YASKAWA AC Drive A1000 Technical Manual 327
Troubleshooting
6
When using OLV, leave the torque compensation gain (C4-01) at its default setting of 1.00.
Fine-Tuning Closed Loop Vector Control
Table 6.3 Parameters for Fine-Tuning the Performance in CLV
Fine-Tuning Open Loop Vector Control for PM Motors
Table 6.4 Parameters for Fine-Tuning Performance in OLV/PM
Poor motor torque and speed
response
Motor hunting and oscillation
Torque Compensation Primary
D
elay Time Constant 1 (C4-02)
To improve motor torque speed response, gradual
ly reduce this setting by
2 ms and check the performance.
If motor hunting and oscillation occur, graduall
y increase this setting by
10 ms.
Note: Ens
ure that C4-02 C4-06. When making adjustments to C4-02,
increase the Speed Feedback Detection Control (AFR) Time Constant1
(n2-02) proportionally.
20 ms
<1> 20 to 100 ms <1>
Poor speed response and stability
Slip Compensation Primary
Delay Time Constant (C3-02)
If response is slow, gradually decrease the setting by 10 ms.
If speed is unstable, gradually increase the setting by 10 ms.
200 ms <2> 100 to 500 ms
Poor speed precision Slip Compensation Gain (C3-01)
If speed is too slow, gradually increase the setting by 0.1 ms.
If speed is too fast, gradually decrease t
he setting by 0.1 ms.
1.0
<2> 0.5 to 1.5
Poor speed precision during
r
egenerative operation
Slip Compensation Selection
During Regeneration (C3-04)
Enable slip compensation during regeneration by setting parameter C3-04
= 1.
0 1
Motor noise
Motor hunting and oscillation occur
at
speeds below 10 Hz
Carrier Frequency Selectio
n
(C6-02)
If there is too much motor noise, t
he carrier frequency is too low.
If motor hunting and oscillation occur at low speeds, reduce the carrier
f
requency.
Note: The default
setting for the carrier frequency depends on the drive
capacity (o2-04) and Duty Selection (C6-01).
1 (2 kHz) 0 to max. setting
Poor motor torque at low speeds
Poor speed response
Motor instability at start
Mid Output Voltage A (E1-08)
Minimum Output Voltage
(E1-10
)
If motor torque and speed response are too slow, increase the setting.
If the motor exhibits excessive instability at start-up, reduce the setting.
Note: The default
value is for 200 V class units. Double this value when
using a 400 V class drive. When working with a relatively light load,
increasing this value too much can result in overtorque.
E1-08: 11.0 V
<2>
E1-10: 2.0 V
<2>
Default setting
±2 V
<1> Default setting value is dependent on parameter A1-02, Control Method Selection, and o2-04, Drive Model Selection.
<2> Default settings change when the Control Method is changed (A1-02) or a different V/f pattern is selected using parameter E1-03.
Problem
<1> Refer to C5: Automatic Speed Regulator (ASR) on page 190 for details on Automatic Speed Regulator (ASR).
Parameter No. Corrective Action Default
Suggested
Setting
Poor torque or speed response
Motor hunting and oscillation
ASR Proportional Gain 1
(C5-01)
ASR Proportional Gain 2
(C5-03)
<1>
If motor torque and speed response are too slow, gradually increase the
ASR gain setting by 5.
If motor hunting and oscillation
occur, decrease the setting.
Parameter C5-03 needs to be adjusted only if C5-05 > 0.
Perform ASR Auto-Tuning if possible
20.00 10.00 to 50.00
Poor torque or speed response
Motor hunting and oscillation
ASR Integral Time 1 (C5-02)
ASR Integral Time 2 (C5-04)
<1>
If motor torque and speed response are too slow, decrease the setting.
If motor hunting and oscillation occur, increase the setting.
Parameter C5-04 needs to be adjusted only if C5-05 > 0.
0.500 s 0.300 to 1.000 s
Trouble maintaining the ASR
proport
ional gain or the integral time at
the low or high end of the speed range
ASR Gain Switching Frequency
(C
5-07)
<1>
Have the drive switch between two different ASR proportional gain and
integral time settings based on the output frequency.
0.0 Hz
0.0 to max output
frequency
Motor hunting and oscillation
ASR Primary Delay Time
Co
nstant (C5-06)
<1>
If motor torque and speed response are too slow, gradually decrease the
setting by 0.01.
If the load is less rigid and subject to oscillation, increase this setting.
0.004 s 0.004 to 0.020 s
Motor noise
Control motor hunting and oscillation
occur at speeds below 3 Hz.
Carrier Frequency Selection
(C6-02)
If there is too much motor noise, t
he carrier frequency is too low.
If motor hunting and oscillation occur at low speeds, reduce the carrier
f
requency.
Note: The default
setting for the carrier frequency depends on the drive
capacity (o2-04) and Drive Duty Selection (C6-01).
1
2.0 kHz to the max.
se
tting
Overshoot or undershoot when the
s
peed changes with high inertia load.
Feed Forward Control (n5-01)
Inertia Tuning (T1-01 = 8)
Enable Feed Forward by setting parameter n5-01 = 1 and perform Inertia
Tuning. If Inertia Tuning is not possible, set parameters C5-17, C5-18, and
n5-03 manually.
0 1
Problem Parameter No. Corrective Action Default
Suggested
Setting
Motor performance not as desired
Motor parameters
(E1-, E5-)
Check the settings for base and maximum frequency in the E1-
param
eters
Check E5- parameters and make sure all motor data has been set
c
orrectly. Be careful not to enter line to line data where single-phase data
is required, and vice versa.
Perform Auto-Tuning.
Poor motor torque and speed response
Load Inertia Ratio (n8-55) Adjust parameter n8-55 to meet the load inertia ratio of the machine. 0
Close to the actual
l
oad inertia ratio
Speed Feedback Detection Gain
(f
or PM Motors) (n8-45)
Decrease the speed feedback detection gain (n8-45). 0.8
Decrease in
decrements of 0.05
Torque Compensation (C4-01)
Enable torque compensation.
Note: Set
ting this value too high can cause overcompensation and motor
oscillation.
0 1
Problem Parameter No. Corrective Action Default
Suggested
Setting

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YASKAWA A1000 Specifications

General IconGeneral
TypeAC Drive
SeriesA1000
Input Voltage200-240V, 380-480V
Frequency Range0-400 Hz
Horsepower Range0.5 to 1000 HP
Power Range0.4 to 630 kW
Control MethodV/f Control
Overload Capacity150% for 60 seconds
BrakingDynamic Braking
CommunicationModbus
SafetySafe Torque Off (STO)
Protection FeaturesOvercurrent, Overvoltage, Undervoltage, Overheat
Operating Temperature-10 to +50°C
Storage Temperature-20 to 60°C
Humidity5 to 95% RH (non-condensing)
EnclosureIP20

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