Abbott CELL-DYN 3000 - Troubleshooting Guide Manual

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24 Sep 1997

16:11

CELL-DYN

3000/3500 SAMPLE LOADER

TROUBLESHOOTING GUIDE

CATALOG NO. 8921133701

Abbott Park, IL 60064

Click on item below:

Troubleshooting

Parts Lists

Verification Procedures

Sensors, LEDs, POTs

Error Messages

EXIT

CD-ROM

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PROPRIETARY INFORMATION2
REVISION LOG3
HAZARDS4
How to Identify a CE MARK Loader8
1.1 OVERVIEW11
1.2 ERROR MESSAGES12
1.3 ISOLATION PROCEDURES18
IP - 1 Blood Detected In Sample Line, 1 of 319
IP - 1 Blood Detected In Sample Line, 2 of 320
IP - 1 Blood Detected In Sample Line, 3 of 321
IP - 2 Erratic Results, 1 of 222
IP - 2 Erratic Results, 2 of 223
IP - 3 Mixing Fault, 1 of 224
IP - 3 Mixing Fault, 2 of 225
IP - 4 Incomplete Aspiration, 1 of 226
IP - 4 Incomplete Aspiration, 2 of 227
IP - 5 No Lights, Some Other Functions Work, 1 of ...28
IP - 5 No Lights, Some Other Functions Work, 2 of ...29
IP - 5 No Lights, Some Other Functions Work, 3 of ...30
IP - 6 Sample Loader Dead, No Lights, No sounds, 1...31
IP - 6 Sample Loader Dead, No Lights, No Sounds 2 ...32
IP - 6 Sample Loader Dead, No Lights, No Sounds, 3...33
IP - 6 Sample Loader Dead, No Lights, No Sounds, 4...34
IP - 7 Alarm 4 (a) Needle Home & Limit Sensors, 1 ...35
IP - 7 Alarm 4 (a) Needle Home & Limit Sensors, 2 ...36
IP - 8 Alarm 4 (b) X-Axis Home And Limit Sensors, ...37
IP - 9 Alarm 4 (c) Mixing Home And Contact Sensors...38
IP - 9 Alarm 4 (c) Mixing Home And Contact Sensors...39
IP - 9 Alarm 4 (c) Mixing Home And Contact Sensors...40
IP - 10 Alarm 4 (d) Mixing Home And Limit Sensors,...41
IP - 11 Alarm 4 (e and j) Time-out Moving X-Axis, ...42
IP - 11 Alarm 4 (e and j) Time-out Moving X-Axis, ...43
IP - 11 Alarm 4 (e and j) Time-out Moving X-Axis, ...44
IP - 11 Alarm 4 (e and j) Time-out Moving X-Axis, ...45
IP - 11 Alarm 4 (e and j) Time-out Moving X-Axis, ...46
IP - 11 Alarm 4 (e and j) Time-out Moving X-Axis, ...47
IP - 11 Alarm 4 (e and j) Time-out Moving X-Axis, ...48
IP - 11 Alarm 4 (e and j) Time-out Moving X-Axis, ...49
IP - 12 Alarm 4 (f) Time-out Moving Pusher Y-Axis,...50
IP - 12 Alarm 4 (f) Time-out Moving Pusher Y-Axis,...51
IP - 12 Alarm 4 (f) Time-out Moving Pusher Y-Axis,...52
IP - 12 Alarm 4 (f) Time-out Moving Pusher Y-Axis,...53
IP - 12 Alarm 4 (f) Time-out Moving Pusher Y-Axis,...54
IP - 13 Alarm 4 (g and k) Time-out Moving Needles,...55
IP - 13 Alarm 4 (g and k) Time-out Moving Needles,...56
IP - 13 Alarm 4 (g and k) Time-out Moving Needles,...57
IP - 13 Alarm 4 (g and k) Time-out Moving Needles,...58
IP - 13 Alarm 4 (g and k) Time-out Moving Needles,...59
IP - 13 Alarm 4 (g and k) Time-out Moving Needles,...60
IP - 14 Alarm 4 (h) Time-out Moving Mixing Paddle,...61
IP - 14 Alarm 4 (h) Time-out Moving Mixing Paddle,...62
IP - 14 Alarm 4 (h) Time-out Moving Mixing Paddle,...63
IP - 14 Alarm 4 (h) Time-out Moving Mixing Paddle,...64
IP - 15 Alarm 4 (i) Time-out Moving X-Axis, 1 of 4...65
IP - 15 Alarm 4 (i) Time-out Moving X-Axis, 2 of 4...66
IP - 15 Alarm 4 (i) Time-out Moving X-Axis, 3 of 4...67
IP - 15 Alarm 4 (i) Time-out Moving X-Axis, 4 of 4...68
IP - 16 Alarm 4 (l) Time-out Moving Mixing Paddle,...69
IP - 16 Alarm 4 (l) Time-out Moving Mixing Paddle,...70
IP - 16 Alarm 4 (l) Time-out Moving Mixing Paddle,...71
IP - 16 Alarm 4 (l) Time-out Moving Mixing Paddle,...72
IP - 16 Alarm 4 (l) Time-out Moving Mixing Paddle,...73
IP - 16 Alarm 4 (l) Time-out Moving Mixing Paddle,...74
IP - 16 Alarm 4 (l) Time-out Moving Mixing Paddle,...75
IP - 17 Rack Fault or Alarm 4 (m, n, o, p, q, r) R...76
IP - 17 Rack Fault or Alarm 4 (m, n, o, p, q, r) R...77
IP - 17 Rack Fault or Alarm 4 (m, n, o, p, q, r) R...78
IP - 18 Alarm 4 (s) Sample Tube Not Sensed Properl...79
IP - 18 Alarm 4 (s) Sample Tube Not Sensed Properl...80
IP - 18 Alarm 4 (s) Sample Tube Not Sensed Properl...81
IP - 18 Alarm 4 (s) Sample Tube Not Sensed Properl...82
IP - 19 Covers Open or Alarm 4 (t) Safety Cover Re...83
IP - 20 Alarm 4 (u) Rack Number Misread, 1 of 684
IP - 20 Alarm 4 (u) Rack Number Misread, 2 of 685
IP - 20 Alarm 4 (u) Rack Number Misread, 3 of 686
IP - 20 Alarm 4 (u) Rack Number Misread, 4 of 687
IP - 20 Alarm 4 (u) Rack Number Misread, 5 of 688
IP - 20 Alarm 4 (u) Rack Number Misread, 6 of 689
IP - 21 Alarm 1 (v, w, y, z) Communications Proble...90
IP - 22 Alarm 2, Mixing Failure 1 of 691
IP - 22 Alarm 2, Mixing Failure 2 of 692
IP - 22 Alarm 2, Mixing Failure 3 of 693
IP - 22 Alarm 2, Mixing Failure 4 of 694
IP - 22 Alarm 2, Mixing Failure 5 of 695
IP - 22 Alarm 2, Mixing Failure 6 of 696
2.1 OVERVIEW98
2.2 PARTS LISTS CROSS REFERENCE99
- Description99
- Location99
PL1 Covers102
PL1 Covers103
PL2 Platen104
PL2 Platen105
PL3 Below Platen106
PL3 Below Platen107
PL4 Tower 1108
PL4 Tower 1109
PL5 Tower 2110
PL5 Tower 2111
PL6 Tower 3112
PL6 Tower 3113
PL7 Tower Tubing114
PL7 Tower Tubing (E Loader)115
PL7 Tower Tubing (F Loader)116
PL7 Tower Tubing (G Loader)117
PL8 Main Board/Cables118
PL8 Main Board/Cables119
PL-9 Keyboard120
PL-9 Keyboard121
PL10 Power122
PL10 Power123
2.4 COMMON HARDWARE124
- Item124
- Part No.124
- Description124
3.1 OVERVIEW128
3.2 INTERRELATIONSHIP MATRIX129
3.3 VERIFICATION PROCEDURES134
VP1 Power Supply Check [NON-CE MARK]134
VP-1A Power Supply Check [CE MARK]138
VP2 Keyboard Test141
VP3.1 Platen Pre Check143
VP3.2 Platen Wall Check145
VP3.3 Platen Wall Adjustment147
VP3.4 Rack Clearance Check151
VP3.5 Rack Clearance Adjustment153
VP3.6 X-Axis Solenoid to Guide Rod Check156
VP3.7 X-Axis Solenoid to Guide Rod Adjustment161
VP3.8 Rack to Laser Shield Check164
VP3.9Rack to Laser Shield Adjustment166
VP3.10 X-Axis Solenoids to Platen Channel Check...168
VP3.11X-Axis Solenoids to Platen Channel Adju...170
VP3.12 Platen to Laser Shield Check172
VP3.13 Platen to Laser Shield Adjustment174
VP3.14 Pusher Arm to Platen Check176
VP3.15 Pusher Arm to Platen Adjustment178
VP3.16 X-Axis Solenoid to Rack Guide Check180
VP3.17 X-Axis Solenoid to Rack Guide Adjustment...182
VP4.1 Rack Sensor Check184
VP4.2 Rack Sensor Adjustment188
VP5.1 Tube Detect Sensor (Beam Block) Check191
VP5.2 Tube Detect Sensor (Beam Block) Adjustmen...195
VP6.1 Mixing Head Position Check202
VP6.2 Mixing Head Position Adjustment210
VP6.3 Mixing Home Sensor Check/Adjustment214
VP6.4 Mixing Contact Sensor Check/Adjustment216
VP6.5 Mixing Limit Sensor Check/Adjustment228
VP7.1 Mixing Paddle Overcurrent Alarm Check238
VP7.2 Mixing Paddle Overcurrent Alarm Adjustmen...241
VP8.1 Needle Sensors Check/Adjustment246
VP9.1 Sample Wash Block Check/Adjustment250
VP9.2 Vent Wash Block Check/Adjustment- (F Load...254
VP10.1 Tube Positioning Arm Check258
VP10.2 Tube Positioning Arm Alignment260
VP11.1 Barcode Check266
VP11.2 Barcode Adjustment270
VP12.1 Blood InLine Sensor Check/Adjustment274
VP13.1 Lead Bubble Check/Adjustment279
VP-14.1 Y-Axis Operation Check/Adjustment284
VP-15.1 Barcode Reader Configuration (Europe Onl...288
Appendix 3 A - Sensors, LEDs and POTs293

Abbott CELL-DYN 3000 - Troubleshooting Guide Manual

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