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3 842 564 874/2021-04, MIT: ActiveMover, Bosch Rexroth AG
7.6.17 PLC 107
7.6.18 Emergency safety circuit 108
7.6.19 Line voltage 109
8 Commissioning 110
8.1 Measurements before starting up the system for the fi rst time 110
8.1.1 Resistance between the motor cable connections 110
8.1.2 Resistance between motor cable (0 V) and ground (base frame) 111
8.1.3 Resistance between motor cable (0 V) and control voltage (24 V) 112
8.1.4 Resistance between motor cable (28 V) and control voltage (24 V) 113
8.2 Initial commissioning 114
8.3 Residual risks 116
8.3.1 Life stages of the machine 117
8.4 Re-commissioning after a standstill 117
8.5 AMpro confi guration software 117
9 Operation 118
9.1 Information on operation 118
9.1.1 Wear 118
9.1.2 Measures to reduce wear 118
9.1.3 Loading the workpiece pallet 118
9.1.4 Environmental factors 118
10 Maintenance and repair 120
10.1 Cleaning and care 122
10.1.1 Upper V-rail and guide rails for section/curve module 122
10.1.2 Base frames of section/curve module 123
10.1.3 Workpiece pallets 123
10.1.4 Measuring system 123
10.1.5 Control panel fan 123
10.2 Inspection 124
10.2.1 Workpiece pallets 124
10.2.2 Inspection of upper V-rails/guide rails 125
10.2.3 Testing the connection block
(magnetic connector section/curve module) 126
10.2.4 Control panel fan 126
10.2.5 Control panel air fi lter 126
10.2.6 Air fi lter of power supply 126
10.2.7 All screws 126
10.2.8 Checking the measuring system (magnetic strip) 127
10.3 Maintenance 128
10.3.1 Lubricating the workpiece pallet 128
10.4 Repair 129
10.4.1 Required mechanical tools 129
10.4.2 Required electrical tools 129
10.4.3 Replacing the rubber buffer 131
10.4.4 Replacing discharge brushes 132
10.4.5 Replacing the measuring system 133
10.4.6 Replacing the felt (lubrication device for WT) 134
10.4.7 Replacing the contact pressure springs 135
10.4.8 Replacing the magnetic kit 136
10.4.9 Replacing the guide rollers (fl at) 137