Chrysler 62TE - Page 312

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7. Remove the manual lever seal (2).

INSTALLATION

Fig. 509: Manual Lever Seal

Courtesy of CHRYSLER LLC

1. Install a new manual lever oil seal (2) usin

socket (3).

2009 Chrysler Town & Country LX

2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country

steve

Main Page

Description1
62TE Transmission1
Transaxle Identification2
Fore-Mounted Valve Body/Solenoid/Pressure Switch Assembly2
Case Stamp & Bar Code Label Location3
Identification Label Breakdown3
Operation4
Reverse Gear Power Flow5
Gear Power Flow6
2Nd Gear Power Flow7
3Rd Gear Power Flow8
4Th Gear Prime Power Flow9
4Th Gear Power Flow10
5Th Gear Power Flow11
Diagnosis and Testing12
6Th Gear Power Flow12
Converter Housing Leak Paths13
Converter Leak Points14
Air Pressure Test Plate 974115
Removal17
Road Test17
Clutch Application17
Battery18
Overflow Bottle19
Cooler Lines at Transaxle19
Bolts Holding Heater Lines20
Shift Cable From/To Manual Lever20
Crankshaft Position Sensor21
Solenoid Connector at Transmission21
Left Transmission Mount Bolts22
Ground Cable23
Rear Transaxle Mount Bracket Bolt24
Rear Transaxle Mount Bracket Bolts24
Crossmember through Bolt25
Transmission Crossmember Bolts25
Front Mount Bracket Bolts27
Exhaust Bracket Bolts28
Dust Shield29
Torque Converter Bolts29
Disassembly32
Speed Sensors32
Filter Oil Pan33
Fluid Filter33
Oil Filter Seal at Case34
Fasteners and Front Sound Dampener Cover34
Top Sound Damper Cover35
Valve Body Pan35
Pressure Tap Plug36
Connector at Transmission36
Valve Body Bolts37
Oil Transfer Tubes38
Transfer Tube O-Rings38
Accumulators39
Measuring Input Shaft End Play Using End Play Set 826639
Front Pump 62TE40
Pullers C-375240
Oil Pump Assembly41
Oil Pump Gasket41
Bypass Valve 62TE42
Caged Needle Bearing42
Input Clutch Assembly43
No. 4 Thrust Plate43
Front Sun Gear Assembly44
Remove Front Carrier & Rear Annulus Assembly44
Rear Sun Gear45
2/4 Clutch Retainer Snap Ring46
2/4 Clutch Retainer46
2/4 Clutch Return Spring47
2/4 Clutch Pack47
Tapered Snap Ring48
Low/Reverse Reaction Plate49
One Low/Reverse Clutch Disc49
Low/Reverse Reaction Plate Snap Ring49
Low/Reverse Clutch Pack50
Transfer Gear Cover51
Oil Scavenger51
Output Nut Retaining Strap52
Holder 973952
Nut at Transfer Gear53
Gear Puller L-4407A54
Output Gear Bearing Cone54
Compounder Transfer Gear Bearing55
Rear Carrier55
Rear Carrier Bearing Cone56
Low/Reverse Spring Compressor Tool56
Spring Compressor 5059-A57
Snap Ring58
Low/Reverse Piston Return Spring58
Low/Reverse Clutch Piston59
Piston Retainer Attaching Screws59
Remove/Install Piston Retainer60
Low/Reverse Piston Retainer-To-Case Gasket60
Inner Output Bearing Cup61
Outer Carrier Cup out61
Snap Ring Underdrive Compounder62
Bolts at Compounder62
Tool 9908 Bearing Retainer Assembly63
Slide Hammer to 990863
Underdrive Compounder Assembly64
Bolts at Remote Pinion Cover64
Remote Pinion Cover65
Cover at Remote Pinion65
Pinion Cover Cup66
Remote Pinion Small Bearing Cup66
Differential Bearing Cover67
Differential Cover Bolts67
Differential Cover68
Differential out and in69
Set Screw at Park Pawl Shaft69
Park Pawl Tube Snap Ring 270
Park Pawl Tube70
Park Pawl Shaft Plug71
Park Pawl Shaft71
Park Pawl72
Assembly73
Output Transfer Gear Cups73
Piston Retainer Gasket74
Torque Output Transfer Gear Nut83
Turning Torque Output Gear83
Number 7 Bearing90
Rear Sun Gear & #7 Needle Bearing91
Front Carrier & Rear Annulus Assembly91
Select Thinnest No. 4 Thrust Plate92
62TE View through Input Speed Sensor Hole93
Oil Pump O-Ring93
Measure Input Shaft End Play Using End Play Set 8266A94
Strap Bolts98
Turn Stirrup Clockwise against Bolt Flats98
Torque Stirrup Strap Bolts99
Bend Tabs on Strap up against Flats of Bolts99
Differential Turning Torque102
Pinion Turning Torque104
Schematic and Diagrams134
Drive First134
Drive First Coast135
Drive First EMCC136
Drive Second137
Drive Second EMCC138
Drive Third139
Drive Third EMCC140
Drive Third Coast141
Drive Fourth142
Drive Fourth EMCC143
Fourth Coast144
Drive Fifth145
Drive Fifth EMCC146
Drive Sixth147
Drive Sixth EMCC148
Park Neutral149
Specifications150
Reverse150
Gear Train Measurements151
Torque Specifications151
Special Tools152
Splitter, Bearing/Gear - 1130153
Puller, Press - C-293-PA153
Slide Hammer, Universal - C-637153
Gauge, Pressure - C-3292A153
Set, Dial Indicator - C-3339A154
Slide Hammers - C-3752154
Remover, Pump Seal - C-3981B154
Driver Handle, Universal - C-4171154
Installer, Seal - C-4193A155
Installer, Bearing - C-4213155
Trak-Lok Axle Tool - C-4487155
Tool, Differential Bearing Torque - C-4995A155
Adapter, Plug - C-4996156
Remover, Bearing/Gear - L-4406156
Puller, Gear - L-4407A156
Installer, Bearing - L-4410156
Fixture - L-4432157
Tool, Torque Measuring - L-4436-A157
Remover, Cup - L-4518157
Installer, Seal/Cup - L-4520157
Pad, Thrust - L-4539-2158
Adapter, Pressure - L-4559-2158
Splitter, Bearing - P-334158
Puller, Bearing - 5048158
Installer, Bearing Cup - 5050A159
Installer, Bearing - 5052159
Compressor, Spring - 5058A159
Compressor, Spring - 5059-A159
Installer, Seal - 5067160
Plier, Snap Ring - 6051A160
Installer, Bearing/Seal - 6052160
Installer, Bearing - 6053160
Thrust Button - 6055161
Disc, Spring Compressor - 6057161
Installer, Cup - 6061161
Puller, Bearing Cup - 6062A161
Special Bolts - 6260162
Installer, Gear - 6261162
Tip, Dial Indicator - 6268162
Remover/Installer - 6301162
Accumulator171
Accumulator Operation172
Accumulator Removal172
Assembly, Input Clutch173
Accumulator Installation173
Tapping Reaction Plate174
Reverse Clutch Snap Ring174
Pry Reverse Clutch Reaction Plate175
Reverse Clutch Assembly175
Overdrive Clutch Assembly176
Overdrive/Underdrive Shafts177
Underdrive Clutch Assembly178
UD Spring Retainer Snap Ring179
Underdrive Clutch Piston, Spring & Retainer180
Input Hub Tapered Snap Ring181
Tap on Input Hub181
Pull Retainer from Piston182
Input Shaft to Input Clutch Hub Snap Ring183
Input Shaft184
Input Clutch Hub, Retainer & Od/Reverse Piston184
Input Shaft Snap Ring186
Return Spring & Snap Ring186
Od/Reverse Piston188
Input Shaft Hub Assembly188
Install UD Spring Retainer & Snap Ring193
UD Clutch Flat Snap Ring194
OD/UD Reaction Plate195
Seating Tapered Snap197
Input Clutch Assembly on Pressure Fixture Tool 8391198
Press down on UD Clutch Pack & Zero Dial Indicator199
OD Clutch Pack200
Waved Snap Ring200
Od/Reverse Reaction Plate201
Measure OD Clutch Pack Clearance203
Reverse Clutch Reaction Plate204
Pry up Reverse Reaction Plate206
Measure Reverse Clutch Pack Clearance207
Press down on Reverse Clutch & Zero Indicator208
Underdrive Shaft Assembly209
No. 3 Thrust Washer209
No. 3 Thrust Plate210
Assembly, Transmission Solenoid and Pressure Switch211
Bolts at Clamp Plate212
Solenoid Pack Electrical Connect212
Assembly, Underdrive Compounder214
Planetary Gear Set - Output Hub214
Helical Shim215
Planetary Gear Set215
Clip at Transfer Shaft-Out216
Clip at Transfer Shaft217
Split Bearing217
Direct Clutch218
Exploded View of Direct Clutch219
Direct Clutch Compressed220
Needle Bearing222
Overrunning Clutch222
Tool 9908223
Transfer Shaft223
Bearing Splitter 1130224
Exploded View of Low Clutch225
Low Clutch Compressed225
Low Clutch Return Spring226
Low Clutch Piston226
Seal Rings227
Low Clutch Measurement231
Underdrive Compounder Bearing231
Selectable Shim & Transfer Gear233
Torque Transfer Gear Nut233
LC Turning Torque234
Cable, Shift Removal242
Knee Blocker243
Cable at Bulkhead245
Drive, Final248
Final Drive Assembly248
Remote Pinion249
Differential Assembly250
Pinion Side Bearing Cone251
Ring Gear Side Bearing Cone251
Ring Gear-To-Case Bolts252
Separating Differential Case Cover with Screwdrivers253
Differential Support254
Side Gear Thrust Washer255
Differential Side Gear255
Pinion Shaft256
Pinion Gear & Washer256
Thrust Washer258
Small Pinion Bearing258
Large Pinion Bearing259
Pinion Gear and Washer261
Differential Pinion Side Bearing265
Large Side Pinion Bearing266
Fluid267
Standard Procedure267
Small Side Pinion Bearing267
Fluid Level to Temperature Chart268
Fluid Condition269
Fluid/Filter Service269
Geartrain, Planetary270
Holding Clutches271
2/4 & Low/Reverse Clutches272
Knob, Gearshift273
Pump, Transmission Oil274
Reaction Support-To-Pump Body Bolts275
Reaction Shaft Support276
Measuring Outer Gear-To-Pocket278
Measuring Outer Gear-To-Crescent278
Measuring Inner Gear-To-Crescent279
Sensor, Pressure Control281
Relay at Core Support281
Upper Radiator Hose282
Power Steering Lines282
Valve Body Oil Pan284
Wheel Opening Splash Shield285
Bolts at Line Pressure Sensor287
Sensor, Speed, Input298
Speed Sensor O-Ring298
Sensor, Speed, Transfer Shaft303
Sensor, Transmission Range308
Trs 62Te311
Manual Lever Case Seal311
Shifter, Transmission315
Trs/Rooster Comb315
Defroster Cover316
Screws at Center Stack Cover316
Center Stack Cover317
Pull Cover Back317
Center Stack Lower Cover319
WIN & Shifter Electrical Connectors319
Screws at WIN320
Cable at Shifter320
Shifter Mounting Bolt Tightening Sequence321
RHD Console322
Shifter RHD Electrical Connector322
Shifter Gate Cable323
Shifter Bracket Cable324
Shifter Nuts324
Shifter Cable326
Solenoid, Pressure Control333
Switch, Autostick346
System, Shift Interlock346
Ignition Key/Switch Positions347
Shift Interlock349
Torque Converter351
Torque Converter Assembly352
Impeller353
Turbine354
Stator Location355
Torque Converter Clutch (TCC)356
Torque Converter Fluid Operation357
Stator Operation358
Checking Torque Converter Seating359
Valve Body360
Regulator Valve360
Solenoid Switch Valve360
Converter Clutch Switch Valve361
Converter Clutch Control Valve361
T/C Regulator Valve361
Low/Reverse Switch Valve361
Exploded View of Valve Body373
Tapered Bore and Check Balls375
Inner Separator Plate376
Outer Separator Plate376
Transfer Plate377
Bolts at Transfer Plate377
Bolt at VFS 62TE378
Solenoid Pack at Valve Body379

Chrysler 62TE - Page 312

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