Husqvarna TE511 - Page 111

F1.5
ENGINE DISASSEMBLY/REASSEMBLY
1
st
edition (08-2010) _Rev. 11-2010
Crankshaft, countershaft, and relevant bearings. ..................................... 74
Crankcase left half disassembly .............................................................74
Control gear disassembly .......................................................................75
Removing crankshaft and countershaft .................................................. 75
Crankshaft right bearing bushing disassembly .......................................76
Crankshaft for countershaft gear disassembly ....................................... 76
Crankshaft left bearing bushing disassembly ......................................... 77
Crankshaft axial clearance adjustment ...................................................77
Crankshaft wear check ...........................................................................78
Connecting rod wear check ....................................................................78
Crankshaft replacement ..........................................................................78
Crankshaft axial clearance adjustment, left side .................................... 79
Crankshaft axial clearance adjustment, right side .................................. 79
Crankshaft left bearing disassembly .......................................................80
Crankshaft right bearing disassembly .....................................................80
Crankshaft left bearing assembly ........................................................... 80
Crankshaft right bearing assembly .........................................................81
Countershaft right bearing disassembly ................................................. 81
Countershaft left bearing disassembly ....................................................81
Countershaft left bearing assembly ........................................................ 82
Countershaft right bearing assembly ......................................................82
Crankshaft left bearing bushing assembly ..............................................83
Oil pump gear assembly onto crankshaft ............................................... 83
Control gear assembly ............................................................................84
Fitting crankshaft and countershaft .........................................................84
Crankshaft right bearing bushing assembly ............................................84
Gearbox unit - disassembly / assembly ..................................................... 85
Crankcase left half disassembly .............................................................. 85
Gearbox disassembly .............................................................................. 85
Gearbox check......................................................................................... 85
Disassembly/Reassembly of the gearbox (5 Speed) (TC)....................... 86
Disassembly/Reassembly of the gearbox (6 Speed) (TE-TXC-SMS) ..... 88
Gearbox oil pipe disassembly .................................................................. 90
Gearbox oil pipe assembly .................................................................... 90
Gearbox input shaft right bearing disassembly........................................ 90
Gearbox input shaft left bearing disassembly .......................................... 90
Gearbox output shaft right bearing disassembly ..................................... 91
Gearbox output shaft left bearing disassembly........................................ 91
Gearbox shaft right bearing disassembly ................................................ 92
Gearbox shaft left bearing disassembly................................................... 92
Gearbox input shaft idler gear bearing disassembly................................ 92
Gearbox input shaft idler gear bearing assembly .................................... 93
Gearbox shaft left bearing assembly ....................................................... 93
Gearbox output shaft left bearing assembly ............................................ 94
Gearbox output shaft right bearing assembly .......................................... 94
Gearbox shaft right bearing assembly ..................................................... 94
Gearbox input shaft left bearing assembly .............................................. 95
Gearbox input shaft right bearing assembly ............................................ 95
Clutch check inside primary drive unit ..................................................... 95
Idler gear disassembly ............................................................................. 97
Idler gear assembly ................................................................................. 97
Gearbox shaft replacement (crankcase cover removed) ......................... 98
Selector cylinder replacement ................................................................. 99
Gear selector fork replacement ............................................................. 100
Gear selector forks assembly ................................................................ 100
Gearbox assembly ................................................................................. 101
Crankcase left half assembly .................................................................... 101
Stop lever replacement .............................................................................. 102
Gear selector lock disassembly ............................................................102
Gear selector lock assembly .................................................................102