POWER CYLINDERS 247
Table 32 Cylinder Sleeve Specifications
Allowable variation of counterbore depth between four points (max.) 0.03 mm (0.001 in)
Counterbore depth before adding shims (max.) 10.49 mm (0.413 in)
Counterbore depth (including shims- if any) 8.84 - 8.89 mm (0.348 - 0.350
in)
Cylinder sleeve protrusion 0.05 - 0.13 mm (0.002 - 0.005
in)
Cylinder sleeve taper, at top of ring travel (max.) 0.10 mm (0.004 in)
Flange thickness
8.94 - 8.96 mm (0.352 - 0.353
in)
Inside diameter
114.50 - 116.60 mm (4.590 -
4.591 in)
Special Torque
Table 33 Connecting Rod Special Torque
Connecting rod bolts (verify connecting rod type) See Torque Procedures for
Connecting Rod with M12
Bolts (page241)orM11Bolts
(page241).
Piston cooling tube bolts, M6 x 12
13 N·m (115 lbf·in)
Piston cooling tube bolts, M6 x 16
13 N·m (115 lbf·in)
Special Service Tools
Table 34 Piston, Piston Ring, and Connecting Rod Special Service Tools
Counterbore cutting head ZTSE25144A
Cylinder bore gauge Obtain locally
Cylinder sleeve counterbore tool kit ZTSE2514
Cylinder sleeve holding adapters (set of 3) ZTSE4672
Cylinder sleeve puller ZTSE2536
Dial indicator set
Obtain locally
EGR water coolant supply plate ZTSE4648
Piston ring compressor tool
ZTSE4396
Piston ring expander
Obtain locally
Piston ring gauge pins (set of 3) ZTSE4653
Telescoping gauge set
Obtain locally
EGES-265-2
Read all safety instructions in the "Safety Information" section of this manual before doing any procedures.
Follow all warnings, cautions, and notes.
© 2009 Navistar, Inc.
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