ENGINE SERVICE MANUAL I
Table of Contents
Foreword.................................................................................................................. 1
Service Diagnosis....................................................................................................... 2
Safety Information....................................................................................................... 3
Engine Systems......................................................................................................... 5
Mounting Engine on Engine Stand...................................................................................59
EVRT® Electronically Controlled Turbocharger...................................................................67
Intake, Inlet, and Exhaust Manifolds.................................................................................77
EGR Cooler and Tubing................................................................................................91
Cylinder Head and Valve Train........................................................................................115
Front Cover and Related Components............. . . . . ........... . . ............ . . . .......... .. . .......... .. . . . .....157
Oil Pan and Oil Suction Tube..........................................................................................203
Power Cylinders.........................................................................................................213
Crankcase, Crankshaft, and Camshaft..............................................................................249
Oil System Module Assembly and Secondary Filtration. . . . .....................................................279
Engine Electrical.........................................................................................................301
Fuel System..............................................................................................................335
Flywheel and Flywheel Housing......................................................................................365
Diamond Logic® Engine Brake........... .. . . .............. .. . . ................. . . . . ............ ... . . . . ..............389
Air Compressor, Power Steering Pump, and Power Take-off....................................................407
Abbreviations and Acronyms.........................................................................................417
Terminology..............................................................................................................421
Appendix A – Specifications..........................................................................................431
Appendix B – Torques..................................................................................................443
EGES-265-2
Read all safety instructions in the "Safety Information" section of this manual before doing any procedures.
F
ollow all warnings, cautions, and notes.
© 2009 Navistar, Inc.
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