Weiler E2850 - Maintenance Schedule

WEILER E2850 REMIXING TRANSFER VEHICLE
5-7
Maintenance
5
Maintenance Schedule
MAINTENANCE SCHEDULE
NOTICE: Before each consecutive interval is performed, all maintenance from the previous interval
must be performed.
INITIAL 10 HOURS
Chain Tensions - Check / Adjust. . . . . . . . . . . 5-17
Power Take-Off Clutch - Check / Adjust . . . . . 5-50
EVERY 10 HOURS OR DAILY
Air Cleaner Service Indicator - Check. . . . . . . . 5-8
Augers - Inspect / Replace . . . . . . . . . . . . . . . . 5-8
Engine Coolant - Check . . . . . . . . . . . . . . . . . 5-26
Engine Oil Level - Check . . . . . . . . . . . . . . . . 5-27
Fuel Filter / Water Separator - Drain. . . . . . . . 5-28
Fuel Tank - Fill . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Hydraulic Fluid - Check / Fill . . . . . . . . . . . . . . 5-31
Machine - 10 Hour Grease . . . . . . . . . . . . . . . 5-36
Pump Drive Oil Level - Check. . . . . . . . . . . . . 5-51
Spray Down Tank - Fill . . . . . . . . . . . . . . . . . . 5-54
INITIAL 50 HOURS
Sprockets - Inspect . . . . . . . . . . . . . . . . . . . . . 5-55
Wheel Lug Nuts - Check / Torque. . . . . . . . . . 5-59
EVERY 50 HOURS OR WEEKLY
Chain Tensions (Manual) - Check / Adjust . . . 5-17
Machine - 50 Hour Grease . . . . . . . . . . . . . . . 5-41
Spray Down Filters - Service . . . . . . . . . . . . . 5-53
EVERY 100 HOURS
Auger Segments - Check Torque . . . . . . . . . . 5-8
Backup Alarm - Test . . . . . . . . . . . . . . . . . . . . 5-11
Cooling System - Check / Clean . . . . . . . . . . . 5-25
Distance From Paver Control Interlock -
Speed Test . . . . . . . . . . . . . . . . . . . . . . . .
5-25
Engine Stop Buttons - Check . . . . . . . . . . . . . 5-27
Horn - Test . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Hydraulic System - Check. . . . . . . . . . . . . . . . 5-34
Hydrostatic Creep - Check . . . . . . . . . . . . . . . 5-35
Neutral Start Interlocks - Test . . . . . . . . . . . . . 5-47
Overall Machine - Check. . . . . . . . . . . . . . . . . 5-48
Safety Signs - Check / Clean . . . . . . . . . . . . . 5-52
Tires - Inspect / Check Pressure. . . . . . . . . . . 5-58
Toggle Switches - Check . . . . . . . . . . . . . . . . 5-58
EVERY 150 HOURS OR MONTHLY
Discharge Conveyor Chain Tension
(Auto Adjust) - Check. . . . . . . . . . . . . . . .
5-15
INITIAL 250 HOURS
Hydraulic Charge Filters - Replace . . . . . . . . 5-33
Hydraulic Return Filter - Replace . . . . . . . . . . 5-33
Pump Drive Gearbox - Drain / Refill . . . . . . . . 5-51
Wheel Planetary Oil - Drain / Refill. . . . . . . . . 5-60
EVERY 250 HOURS
Braking System - Test . . . . . . . . . . . . . . . . . . 5-14
Elevator/Conveyor Floor Plates - Inspect. . . . 5-25
Ground Fault Interrupters - Test. . . . . . . . . . . 5-30
Park Brake - Test . . . . . . . . . . . . . . . . . . . . . . 5-49
Power Take-Off Clutch - Check / Adjust. . . . . 5-50
Sprockets - Inspect. . . . . . . . . . . . . . . . . . . . . 5-55
Wheel Lug Nuts - Check / Torque . . . . . . . . . 5-59
Wheel Planetary Oil - Check . . . . . . . . . . . . . 5-60
EVERY 500 HOURS OR ANNUALLY
Fuel Tank Cap & Strainer - Service . . . . . . . . 5-29
Generator Drive Coupling-Inspect/Replace . . 5-30
Machine - 500 Hour Grease . . . . . . . . . . . . . . 5-45
Vibrator Drive Coupling - Inspect/Replace . . . 5-59
EVERY 1000 HOURS
Engine Mounts - Inspect. . . . . . . . . . . . . . . . . 5-26
Hydraulic Pressure - Check . . . . . . . . . . . . . . 5-33
Hydraulic Fluid and Filter - Change . . . . . . . . 5-32
Pump Drive Gearbox - Drain / Refill . . . . . . . . 5-51
Spray Down Filters - Replace. . . . . . . . . . . . . 5-53
Wheel Planetary Oil - Drain / Refill. . . . . . . . . 5-60
AS REQUIRED
10 kW Generator (Optional) - Adjust . . . . . . . 5-30
Battery Maintenance - Perform . . . . . . . . . . . 5-11
Circuit Breakers - Reset . . . . . . . . . . . . . . . . . 5-23
Hydraulic Motor Case Drain Filter . . . . . . . . . 5-34
Storage Hopper Level Sensor - Clean . . . . . . 5-58