Branson 2000Xc - Chapter 7:Actuator Operation

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100-412-234 REV. 06 183

Chapter 7: Actuator Operation

7.1 Actuator Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184

7.2 Initial Actuator Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185

7.3 Operating the Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188

7.4 Safety Circuit Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189

Main Page

Default Chapter4
- Table of Contents4
Chapter 1:Safety And Support14
- Safety Requirements and Warnings15
- Figure 1.1 Safety Label on the Rear of the 2000Xc Power Supply16
- Figure 1.2 Caution Label on the 2000Xc Actuator for the Factory Air Supply16
- Figure 1.3 Safety Label Shown on the Rear of the 2000Xc Actuator16
- Figure 1.4 Connector Label on the 2000Xc Actuator16
- Figure 1.5 Safety Labels on Front of the 2000Xc Actuator17
- General Precautions18
- Warranty Statement, Disclaimer20
- Table 1.1 Warranty Period20
- How to Contact Branson22
- Returning Equipment for Repair23
- Table 1.2 Branson Contacts25
- Obtaining Replacement Parts26
Chapter 2:Introduction28
Models Covered29
- Figure 2.1 Left Side View of the 2000Xc Actuator29
Compatibility with Branson Products33
- Table 2.1 2000Xc Power Supply Compatibility with Branson Converters33
Features of the System34
Power Supply Front Panel Controls37
- Figure 2.2 2000Xc Power Supply Front Panel Display after Power-Up37
- Table 2.2 2000Xc Power Supply Front Panel Display after Power-Up37
Actuator Controls and Indicators38
Glossary of Terms39
- Table 2.3 Glossary of Terms40
21 CFR Part 11 Capability48
Chapter 3:Delivery And Handling50
Shipping and Handling51
- Table 3.1 Environmental Specifications51
Receiving52
- Table 3.2 Receiving52
Unpacking53
- Table 3.3 Unpacking Procedure53
Returning Equipment54
Chapter 4 4:Technical Specifications57
- Table 4.1 Environmental Specifications57
- Table 4.2 Electrical Input Operating Voltages57
- Table 4.3 Input Current and Fuse Requirements58
- Table 4.4 Maximum Welding Force (at 100 Psig and 4.0" Stroke)60
- Table 4.5 Dynamic Trigger Force60
- Table 4.6 Dynamic Follow-Through60
- Table 4.7 Maximum Traverse Speed (Application Dependant)60
- Physical Description61
Chapter 5:Installation And Setup61
- Table 4.8 Description of Controls on Base61
- Figure 4.1 2000Xc Actuator Pneumatic System63
- Table 4.9 2000Xc Actuator Pneumatic System63
- Figure 4.2 Rear View of 2000Xc Power Supply65
- Table 4.10 Connections on Rear of Power Supply65
- Figure 4.3 Typical Converter68
Chapter 5:Installation And Setup70
About Installation71
Handling and Unpacking72
- Figure 5.1 Linear Encoder72
- Figure 5.2 Unpacking the Stand (Actuator on a Base)73
- Figure 5.3 Ultrasonic Converter (J-Type for Stand-Alone Use) and Booster74
Take Inventory of Small Parts75
- Table 5.1 Small Parts Included (=X) with Power Supply And/Or Actuator Assemblies75
- Table 5.2 List of Cables76
Installation Requirements77
- Figure 5.4 Power Supply Dimensional Drawing77
- Figure 5.5 2000Xc Actuator Dimensional Drawing77
- Figure 5.6 Block Wiring Diagram80
- Table 5.3 Electrical Input Power Ratings81
- Table 5.4 Cubic Feet of Air Per Minute Per Inch of Stroke Length (each Direction)83
Installation Steps84
- Figure 5.7 Base Mounting Centers85
- Figure 5.8 Rear View of Actuator, Showing Mounting Surface, Bolt and Guide Pin Locations86
- Figure 5.9 Electrical Connections from Power Supply to a 2000Xc-Series Actuator88
- Figure 5.10 Start Switch Connection Codes (CE Actuator)89
- Figure 5.11 User I/O Cable Identification and Wire Color Diagram91
- Table 5.5 User I/O Cable Pin Assignments92
- Table 5.6 Inputs/Outputs93
- Figure 5.12 International Harmonized Line Cord Color Code94
- Table 5.7 User I/O DIP Switch Functions95
Guards and Safety Equipment96
- Figure 5.13 Actuator Emergency Stop Button96
Rack Mount Installation97
- Figure 5.14 Detail of Rack Mount Handle Kit Assembly97
- Table 5.8 Rack Mount Installation97
Assemble the Acoustic Stack99
- Table 5.9 Tools, Grease and Mylar Washers99
- Table 6.399
- Table 5.10 for a 20 Khz System100
- Table 5.11 for a 30 Khz System100
- Table 5.12 for a 40Khz System101
- Figure 5.15 Assembling the 20Khz Acoustic Stack102
- Table 5.13 Stud Torque Values102
- Figure 5.16 Connecting Tip to Horn103
- Table 5.14 Tip to Horn Torque Specifications103
- Figure 5.17 Installing a 20Khz Stack in a Branson Actuator104
- Figure 5.18 Installing a 40Khz Stack in a Branson Actuator105
Mounting the Fixture on the Base106
- Figure 5.19 Mounting Holes on Base106
Testing the Installation107
- Figure 5.20 Front Panel Display107
Still Need Help108
Chapter 6:Power Supply Operation110
2000Xc Factory Default User and Password Setting112
Operating System113
- Figure 6.1 FBWF Manager113
2000Xc Power Supply External Communication Functions114
- Figure 6.2 Remote Desktop Configuration115
- Table 6.1 Download Data to USB118
- Figure 6.3 History Utility120
- Table 6.2 Branson 2000Xc History Utility120
Front Panel Controls122
Power-Up and Navigation of the 2000Xc Power Supply123
- Figure 6.4 Front Panel of the 2000Xc Power Supply123
Testing the Welding System125
- Table 6.4 Testing the Welding System125
Weld Results126
- Figure 6.5 Weld Results126
Main Menu127
- Table 6.5 Main Menu127
- Table 6.6 Main Menu127
Weld Setup128
- Table 6.7 Weld Setup128
- Table 6.8 Weld Setup128
- Table 6.9 Weld Setup128
- Table 6.11 Weld Modes129
- Figure 6.6 Amplitude Step131
- Figure 6.7 Pressure Step132
- Figure 6.8 Rapid Traverse134
- Figure 6.9 Hold Pressure134
- Figure 6.10 Pretrigger135
- Figure 6.11 Write in Field135
- Figure 6.12 Batch Setup136
- Figure 6.13 Afterburst136
- Table 6.12 Batch Setup136
- Figure 6.14 Control Limits137
- Figure 6.15 Act Clear Output138
- Figure 6.16 Cycle Aborts138
- Figure 6.17 Pressure Limit138
- Figure 6.18 Power Match Curve139
- Figure 6.19 Digital UPS140
- Figure 6.20 Digital UPS Setup140
- Figure 6.21 Setting Limits141
- Figure 6.22 Energy Brake142
- Figure 6.23 Frequency Offset142
- Figure 6.24 Setup Limits143
System Configuration144
- Figure 6.27 Operator Authority144
- Figure 6.40 Component Verify144
- Table 6.13 System Configuration144
- Table 6.14 System Configuration144
- Table 6.15 System Configuration144
- Table 6.16 System Configuration144
- Table 6.17 System Configuration144
- Table 6.19 User I/O144
- Figure 6.25 User ID Setup145
- Figure 6.26 Add User146
- Table 6.18 Add User146
- Figure 6.28 Cycle Counter147
- Figure 6.29 Basic Mode148
- Figure 6.30 2000Xc Icon149
- Figure 6.31 Language Utility Icon150
- Figure 6.32 Language Utility150
- Figure 6.33 Bargraph Scales152
- Figure 6.34 Column Setup153
- Figure 6.35 Column Setup153
- Figure 6.36 Column Already Selected153
- Figure 6.37 Beepers154
- Figure 6.47 Diagnostics155
- Table 6.10 Weld Setup155
- Table 6.20 Authority Check155
- Figure 6.38 Actuator Settings157
- Table 6.21 Actuator Settings157
- Table 6.22 Weld History158
- Figure 6.39 Sys Components159
- Figure 6.41 RS232162
- Table 6.23 Sample Output for Control Level T with an Ae Actuator163
- Table 6.24 Sample Output for Control Level Ea, D, or F with an Ae Actuator163
- Table 6.25 Sample Output for Control Level D or F with an Aed Actuator163
- Table 6.26 Sample Output for Control Level F with an Aef Actuator163
- Table 6.27 Code Output164
Screen Setup166
- Figure 6.42 Screen Setup166
- Figure 6.43 Color Setup167
System Information168
- Figure 6.44 System Information168
- Table 6.28 System Information168
- Figure 6.45 Firmware Upload169
View Current Setup170
- Figure 6.46 View Current Setup170
Diagnostics171
- Table 6.29 Diagnostics171
- Figure 6.48 Cold Start173
- Figure 6.49 Actuator Cold Start173
- Figure 6.50 Horn Signature174
- Figure 6.51 Scanning176
- Figure 6.52 Scan Complete176
- Figure 6.53 Horn Signature Graph176
- Figure 6.54 Diagnostic User I/O177
Horn down178
- Figure 6.55 Horn down178
Weld History179
- Figure 6.56 Weld History179
- Table 6.30 Weld History179
Save/Recall Presets180
- Figure 6.57 Save/Recall Presets180
- Figure 6.58 Save181
- Table 6.31 Preset Naming Convention181
- Figure 6.59 USB Memory182
- Figure 6.60 Preset Validation183
Sequencing Presets184
- Figure 6.61 Sequencing Presets184
- Figure 6.62 USB Memory185
Calibration186
- Figure 6.63 Calibration186
- Figure 6.64 Cal Actuator187
Usb188
- Figure 6.65 USB188
- Figure 6.66 Copy Now188
- Figure 6.67 Delete Data189
- Figure 6.68 Streaming Data Setup189
Alarm Log190
- Figure 6.69 Alarm Log190
- Table 6.32 Alarm Log190
Event History191
- Figure 6.70 Event History191
- Table 6.33 Event History191
Login192
- Figure 6.71 Login192
- Figure 6.72 Login193
- Figure 6.73 Change Password193
Graphs195
- Figure 6.74 Graphs195
- Figure 6.75 View Graph195
Chapter 7:Actuator Operation196
Actuator Controls197
Initial Actuator Settings198
- Table 7.1 Mechanical Stop200
Operating the Actuator201
- Table 7.2 Operating the Actuator201
Safety Circuit Alarms202
Chapter 8:Maintenance204
Calibration205
Periodic and Preventive Maintenance206
- Table 8.1 Routine Component Replacement209
Parts Lists210
- Table 8.2 Accessories List for 2000Xc Actuator210
Power Supply Parts Lists213
- Table 8.3 Replacement Parts List for 2000Xc Power Supply213
- Table 8.4 2000Xc Series System Cables (External)214
- Table 8.5 Suggested Spares214
Circuits216
- Figure 8.1 Interconnect Diagram, EDP 933-132-2023216
Troubleshooting217
- Figure 8.2 Alarm Signal Displayed on the System Information Screen217
Service Events220
- Table 8.6 Voltage Test Points220
Parts Replacement222
- Figure 8.3 Component Location of 2000Xc Modules223
- Table 8.7 2000Xc Modules223
- Figure 8.4 Front Panel, Exploded Parts View224
- Table 8.8 Removing the Touchscreen Display (VGA)226
- Table 8.9 Removing the Power Supply Module227
- Table 8.10 Removing the DC Power Supply228
- Table 8.11 Battery for the Real Time Clock RAM229
- Figure 8.5 SBC PC Board Connector Layout230
- Table 8.12 Removing the SBC PC Board230
- Figure 8.6 Lineboard EDP 100-242-1199R (100-242-1230R for 4Kw Units)231
- Table 8.13 Removing the Line Board231
- Table 8.14 Removing and Replacing the Line Fuses233
- Table 8.15 Removing a Cooling Fan234
Appendix A:faq236
- FAQ: 2000Xc SERIES237
Appendix B:alarms240
- System Alarm Tables241
Appendix C:events274
- Events275
  - Table C.1 Event Records275
- C.1 Events275
Appendix D:web Services278
- D.1 Web Services279
Command List280
- D.2 Command List280
Error Codes292
- Table D.1 Error Codes292
- D.3 Error Codes292
Ids295
- Table D.2 Parameter Ids295
- Table D.3 Weld History Ids303
- Table D.4 Event History Ids304
- Table D.5 Alarm Log Ids304
- Table D.6 User ID Table IDS304
- Table D.7 User Level Ids305
- Table D.8 Operator Authority Ids305

Branson 2000Xc - Chapter 7:Actuator Operation

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