100-412-234 REV. 06 vi
List of Figures
Chapter 1:Safety and Support
Figure 1.1 Safety label on the rear of the 2000Xc Power Supply . . . . . . . . . . . . . . . . . . . . . . . 3
Figure 1.2 Caution label on the 2000Xc Actuator for the factory air supply . . . . . . . . . . . . . . . . 3
Figure 1.3 Safety label shown on the rear of the 2000Xc Actuator. . . . . . . . . . . . . . . . . . . . . . 3
Figure 1.4 Connector label on the 2000Xc Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Figure 1.5 Safety Labels on front of the 2000Xc Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Chapter 2:Introduction
Figure 2.1 Left Side View of the 2000Xc Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 2.2 2000Xc Power Supply Front Panel Display after Power-Up. . . . . . . . . . . . . . . . . . . 24
Chapter 3:Delivery and Handling
Chapter 4:Technical Specifications
Figure 4.1 2000Xc Actuator Pneumatic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Figure 4.2 Rear View of 2000Xc Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Figure 4.3 Typical Converter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Chapter 5:Installation and Setup
Figure 5.1 Linear Encoder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Figure 5.2 Unpacking the Stand (Actuator on a Base) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Figure 5.3 Ultrasonic Converter (J-Type for Stand-Alone Use) and Booster. . . . . . . . . . . . . . . 61
Figure 5.4 Power Supply Dimensional Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Figure 5.5 2000Xc Actuator Dimensional Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Figure 5.6 Block Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Figure 5.7 Base Mounting Centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Figure 5.8 Rear view of Actuator, showing Mounting Surface, Bolt and Guide Pin locations. . . . 73
Figure 5.9 Electrical Connections from Power Supply to a 2000Xc-series Actuator . . . . . . . . . . 75
Figure 5.10 Start Switch Connection Codes (CE Actuator) . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Figure 5.11 User I/O Cable Identification and Wire Color Diagram. . . . . . . . . . . . . . . . . . . . . . 78
Figure 5.12 International Harmonized Line Cord Color Code . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Figure 5.13 Actuator Emergency Stop Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Figure 5.14 Detail of Rack Mount Handle Kit Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Figure 5.15 Assembling the 20kHz Acoustic Stack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Figure 5.16 Connecting Tip to Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Figure 5.17 Installing a 20kHz Stack in a Branson Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Figure 5.18 Installing a 40kHz Stack in a Branson Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Figure 5.19 Mounting Holes on Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Figure 5.20 Front Panel Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Chapter 6:Power Supply Operation
Figure 6.1 FBWF Manager. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Figure 6.2 Remote Desktop Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Figure 6.3 History Utility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Figure 6.4 Front Panel of the 2000Xc Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Figure 6.5 Weld Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Figure 6.6 Amplitude Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Figure 6.7 Pressure Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Figure 6.8 Rapid Traverse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121