TABLE OF CONTENT
S
Checking Steering Link Pivots ........................................................................................214
5.7.5 Neutral Start Switch...............................................................................................................217
5.7.6 Heating, Ventilating, and Air Conditioning (HVAC) System ....................................................... 218
Fresh Air Intake Filter ..................................................................................................... 218
Return Air Cleaner/Filter................................................................................................. 219
Air Conditioning Condenser............................................................................................221
Air Conditioning Evaporator............................................................................................222
Air Conditioning (A/C) Compressor ................................................................................. 224
5.7.7 Engine ..................................................................................................................................225
General Engine Inspection ............................................................................................. 225
Turning Engine Manually................................................................................................226
Engine Oil ..................................................................................................................... 227
Air Intake System...........................................................................................................230
Fuel System ..................................................................................................................237
Engine Cooling System .................................................................................................. 245
Exhaust System.............................................................................................................255
Belts .............................................................................................................................256
Engine Speed................................................................................................................ 258
5.7.8 Electrical System................................................................................................................... 259
Batteries .......................................................................................................................259
Field Lights....................................................................................................................269
Flood Lights: Forward ....................................................................................................270
HID Auxiliary Lighting (Op tional - MD #B5596 ).................................................................272
Swath Lights..................................................................................................................275
Amber Lights ................................................................................................................. 276
Red Tail Lights .............................................................................................................. 277
Beacons (if installed) ...................................................................................................... 277
Dome Light....................................................................................................................281
Ambient Light ................................................................................................................282
Turn Signal Indicators .................................................................................................... 282
Circuit Breakers and Fuses ............................................................................................ 282
5.7.9 Hydraulic System ..................................................................................................................287
Checking and Filling H ydraulic Oil ................................................................................... 288
Hydraulic Oil Cooler....................................................................................................... 289
Draining Hydraulic Oil ....................................................................................................290
Changing Hydraulic Oil Filters......................................................................................... 290
Header and Reel Hydraulics...........................................................................................294
Traction Drive Hydraulics................................................................................................ 296
Hoses and Lines............................................................................................................298
5.7.10 Wheels and Tires ..................................................................................................................298
Drive Wheel ..................................................................................................................298
Caster Wheel ................................................................................................................ 305
5.7.11 Maintenance Schedule ..........................................................................................................313
Break-In Inspections ...................................................................................................... 313
End of Season Service...................................................................................................314
Maintenance Schedule/Record .......................................................................................315
6 Troubleshooting.................................................................................................................................317
6.1 Engine Troubleshooting ................................................................................................................317
6.2 Electrical Troubleshooting ............................................................................................................. 323
6.3 Hydraulics Troubleshooting ...........................................................................................................325
6.4 Header Drive Troubleshooting .......................................................................................................326
6.5 Traction Drive Troubleshooting ......................................................................................................327
6.6 Steering and Ground Speed Control Troubleshooting......................................................................330
6.7 Cab Air Troubleshooting................................................................................................................ 331
169890
x
i
Revision A