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General| Series | ALPHA5 Smart |
|---|---|
| Type | Servo Drive |
| Certifications | CE, UL, cUL |
| Communication | EtherCAT, RS-485 |
| Rated Output | 15kW |
| Frequency Range | 50/60Hz |
| Protection Features | Overcurrent, Overvoltage, Undervoltage |
| Ambient Temperature | 0°C to 55°C |
| Vibration Resistance | 5.9 m/s² (10-55Hz) |
Details on warning signs, graphic symbols, and essential precautions for safe handling and operation of the servo system.
Provides an overview of the ALPHA5 Smart Series AC servo system, including its servomotor types and servo amplifier.
Explains the model naming conventions for both servomotors and servo amplifiers, including basic types and specifications.
Illustrates compatible combinations of servomotors and servo amplifiers for the VV Type system.
Covers storage and operating environments, installation procedures, and handling precautions for servomotors.
Details storage and operating environments, installation methods, and mounting clearances for servo amplifiers.
Details the part names and configuration of servomotors and servo amplifiers, including connectors and terminals.
Explains the DC link connection between two servo amplifiers for power exchange and capacity considerations.
Covers wiring for the servomotor main body and its brake connector, emphasizing phase order consistency.
Provides specifications for encoder cables, including shielded and robot travel types, and AWG to mm relationships.
Details the functions and reference values for various sequence input and output signals.
Provides wiring examples for connecting the servo amplifier to different positioning terminals and modules.
Explains the priority of input signals for motor control and safety, including stopping and rotation commands.
Provides a flowchart to guide the selection of the desired servo operation mode and parameter entry.
Details the power-on procedure, status indicators, and checks for servomotor startup issues.
Covers various operational modes such as test operation, position control, speed control, and torque control.
Categorizes the servo amplifier parameters into basic, control gain, automatic operation, extended, input, and output settings.
Details fundamental parameters like control mode, system selection, and pulse input settings.
Covers parameters for tuning servo response, including S-curve, notch filters, and vibration suppression.
Details parameters for automated functions like homing, limit detection, and sequence control.
Covers advanced parameters for torque limits, override functions, communication settings, and motor types.
Defines the functions assigned to the CONT input terminals for controlling servo operations.
Specifies the functions assigned to the OUT output terminals for monitoring and status indication.
Provides a flowchart for servo amplifier tuning, guiding through mode selection and adjustment methods.
Explains the simplified tuning process using PC Loader or keypad for basic motor and parameter checks.
Details the auto-tuning process, including conditions, parameters, and adjustment procedures for optimal performance.
Covers manual adjustments for second gain, notch filters, and torque filters after auto-tuning.
Provides guidelines for manual adjustment of servo gains, including conditions and reference values.
Describes how to adjust command responses for multi-axis synchronous or interpolation operations.
Explains how to use trace operation to analyze commands and servomotor behavior, including waveform acquisition.
Details the short cycle time operation mode for high-tact performance with ball screw drives.
Covers executing automatic operation based on specified patterns without host connection, for load checking.
Explains vibration suppression techniques, including automatic and manual adjustments for resonance.
Describes the servo amplifier's keypad, including its LEDs, keys, and display capabilities.
Lists the functions accessible via the keypad in parameter edit and positioning data edit modes.
Explains how to display the output signal status and operation status of the servo amplifier.
Details how to monitor servomotor rotation speed, cumulative pulses, and other parameters via the keypad.
Describes how to display and enter the station number for the servo amplifier.
Covers viewing detected alarms, total power supply times, and motor running time.
Guides on editing parameters directly through the keypad, including value and page selection.
Explains how to edit positioning status, target position, speed, M code, and timing parameters.
Covers performing basic tests like manual operation, homing, and parameter writing via the keypad.
Details periodic inspection items for servomotors and servo amplifiers to ensure stable reliability.
Explains how to interpret the initial state and alarm codes displayed on the servo amplifier's keypad.
Provides a systematic guide to diagnose and resolve common issues like overcurrent, overspeed, and encoder errors.
Lists essential information to provide when contacting support for troubleshooting assistance.
Covers operating environment considerations, component service lives, and proper disposal procedures.
Provides estimated service lives for servomotor and servo amplifier components for proactive replacement.
Offers step-by-step troubleshooting for common problems like servomotor non-operation or erratic behavior.
Presents detailed specifications for various servomotor series (GYB, GYH, GYG, GYC, GYS).
Lists common and interface specifications for the ALPHA5 Smart servo amplifier series.
Provides mechanical dimensions and mounting information for various servomotor models.
Shows mechanical dimensions for different frames of the ALPHA5 Smart servo amplifier.
Details the specifications for optional shaft extensions, including key and tapped options.
Illustrates signal timing diagrams for power-on, control mode selection, and alarm reset.
Presents overload detection time curves versus load factor for different servomotor types and operating speeds.
Provides data on power supply capacity and generated loss for various servo amplifier and servomotor combinations.
Specifies the allowable inrush current for different servo amplifier models.
Provides reference values for cable bending life based on testing conditions.
Shows a system diagram illustrating the connection of peripheral equipment like MCCB, filters, and surge absorbers.
Provides guidelines on selecting appropriate cable sizes for main circuit, control circuit, and encoder wiring.
Lists recommended molded case circuit breakers and earth leakage breakers for single-phase and three-phase systems.
Specifies magnetic contactor models for single-phase and three-phase 200V systems based on capacity.
Details surge absorbers for lightning and open/close surge protection in AC and DC circuits.
Recommends methods and filters for countermeasures against radiant and conductive noise from servo amplifiers.
Provides guidelines for connecting AC reactors to address issues like large power supply capacity and voltage imbalance.
Details the selection and connection of external regenerative resistors for handling high regenerative power.
Lists and describes various optional accessories, including I/O cables, connector kits, and power supply connectors.
Presents specifications for the absolute position system, including battery backup, rotation range, and service life.
Provides step-by-step instructions for installing and replacing batteries in different servo amplifier frames.
Details the procedure for initializing the absolute position system, including battery installation and homing.
Explains how battery warnings are issued and how to check the battery status via OUT signals, PC Loader, or keypad.
Provides an example calculation for estimating battery service life based on operation conditions and current consumption.
Describes positioning operation methods based on positioning data and immediate value data via DI/DO or RS-485.
Details specifications for positioning data, including addresses, status, speed, M code, and timing parameters.
Explains how to start positioning operations by registering data and setting addresses (AD0-AD3).
Outlines methods for editing positioning data via keypad, PC Loader, Servo Operator, teaching, or RS-485.
Specifies the response time for starting positioning operations using CONT signals.
Covers Modbus RTU communication setup, including protocol selection, station number, baud rate, and character configuration.
Details PC Loader communication specifications, station numbers, transmission protocols, and data descriptions.
Lists the necessary PC hardware and software specifications for running the ALPHA5 Series PC Loader.
Provides step-by-step instructions for installing the ALPHA5 Series PC Loader software on a PC.
Details how to set up communications between the PC and servo amplifier using RS-232C/485 converters or servo operator.
Provides an overview of the PC Loader's functions, including trace, monitor, parameter editing, and servo analysis.
Offers a guide on using the PC Loader for equipment setup, covering motor operation, I/O checks, and mechanical checks.
Explains the detailed operation of PC Loader functions like real-time trace, historical trace, monitor, and parameter editing.
Covers wiring and PC Loader usage for the servo operator, including wizard menu functions.
Describes tools for converting parameter files from FALDIC-α/W series to ALPHA5 Smart series.
Provides a block diagram illustrating the status indication flow within the servo system.
Shows the electrical schematic for the main circuit of the servo amplifier, detailing components for Frame 1 and Frame 2/3/4.
Presents a functional block diagram of the servo control system, illustrating signal flow and parameter interactions.
A comprehensive list of all parameters for the servo amplifier, categorized by type and control mode.
Guides users on calculating servomotor capacity based on mechanical system types and load characteristics.
Details the process and combinations for replacing FALDIC-W series motors and amplifiers with ALPHA5 Smart.
Highlights important notes regarding motor temperature display and Z-phase operation with W series motors.
Lists revisions and updates made to the manual's content over different printing dates.
Provides information on warranty coverage, including free charge period and handling of products.
Lists Fuji Electric's service locations worldwide for support and assistance.
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