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LPKF ProtoMat S62 User Manual

LPKF ProtoMat S62
156 pages
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ProtoMat
®
S62
Operating Manual
7.1, English
Artikelnummer: xxx_xxx
Titelfoto einfügen:
Größe: 11,5 cm x 9,5 cm
Abstand:
links: 8,5 cm
oben: 1,5 cm
Article number: 121 882

Table of Contents

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LPKF ProtoMat S62 Specifications

General IconGeneral
BrandLPKF
ModelProtoMat S62
CategoryPlotter
LanguageEnglish

Summary

Introduction

Information about this document

Availability

Document must be available and legible for all persons working on the machine.

Notations

Explains how different notations are used for better document orientation.

Symbols and signal words

Explains warning symbols like danger to life/health and risk of material damage.

Brand names

1. For your safety

1.1 Designated use

Details the machine's design purpose and compatible materials.

Improper use

Lists prohibited materials and applications to prevent damage or injury.

1.2 Safety instructions

Outlines critical safety measures for operation, tools, dust, and electricity.

General safety instructions

Provides essential guidelines for machine operation, protection, and maintenance.

2. What is what?

2.1 Circuit board plotter with acoustic cabinet

Identifies the main components of the plotter like acoustic cabinet and milling/drilling head.

Optional components

Identifies optional components such as StatusLight, Camera, and Vacuum table.

2.2 Milling/drilling head

Details the components of the basic milling/drilling head and with camera.

2.3 Traversing table and tool magazine

Identifies the traversing table, tool magazine, and vacuum table.

2.4 Connecting elements and rating plates

Explains main switch, fuse holder, mains connection, and rating plates.

2.5 LPKF dust extraction

Details the LPKF dust extraction unit and its operation.

3. What you should know

3.1 The milling/drilling head

Explains the movement and positioning of the milling/drilling head.

3.1.2 Milling depth/width limitation

Explains how to adjust milling depth and width using the setting wheel.

3.2 The traversing table

Explains the movement of the traversing table in the Y direction.

3.3 The tool magazine

Describes the tool magazine, its capacity, and tool loading.

3.4 Usable tools

Lists and categorizes the types of tools supported by the ProtoMat S62.

3.5 The 2.5 D function

Explains the 2.5 D function for milling contours and cut-outs.

3.6 Manual operation

Describes manual operation for creating bores, structures, and post-processing.

3.7 Automatic operation

Explains using CAD data with CircuitCAM for production.

4. Manual tasks and settings

4.1 Switching on the system

Provides step-by-step instructions for powering on the ProtoMat S62.

Starting BoardMaster

Guides on how to launch and start the BoardMaster software.

4.2 Switching off the system

Explains the procedure for safely shutting down the ProtoMat S62.

Finding out about BoardMaster

4.3.1 The user interface

Explains the different parts of the BoardMaster user interface.

4.3.2 Frequently used functions

Details frequently used functions callable from the function bar.

Positioning the milling/drilling head

Project Manipulation

Move or copy projects on the work area using mouse.

Focus Control

Save and move to focus positions using SetFocus and Focus.

2.5 D Mode Activation

Describes how to activate the 2.5 D processing mode.

Moving the milling/drilling head to a predefined position

Explains moving the head to pause, home, or zero positions.

Moving the milling/drilling head step by step in the X/Y direction

How to move the head incrementally using arrow buttons in X/Y.

Moving the milling/drilling head with the mouse

How to move the head directly using mouse input.

Moving the milling/drilling head vertically

How to move the head vertically using Z axis controls.

4.5 Mounting/Dismounting the milling depth limiter base

Dismounting the plastic base/brush head

Step-by-step guide for removing the plastic base/brush head.

4.6 Loading

4.6.1 Loading and setting up the base material

Details loading and positioning base material on the traversing table.

Setting up the work area

Explains how to define the work area by setting corners.

Defining the material height and z values

How to input material thickness and underlay height in BoardMaster.

4.6.2 Setting up tools

II. Assigning tool positions

How to select and assign specific tools to magazine positions.

4.6.3 Inserting tools

Details the physical insertion of tools into the magazine holders.

4.7 Selecting a tool for processing

4.8 Setting the focus (VisionSystem only)

Adjusting the focus position

Step-by-step guide for adjusting the camera focus.

4.9 Drilling

4.10 Milling

Creating a milling track

Steps to create a milling track with selected tools and movements.

Adjusting the milling depth/width

How to adjust milling depth and width for optimal results.

4.11 Creating a pass hole system (basic equipment)

Preparing the circuit board plotter

Steps to prepare the plotter for creating pass holes.

II. Drilling pass holes into pass hole strips

Instructions for drilling pass holes into the plastic strips.

Creating a pass hole system for the vacuum table

Preparing the circuit board plotter and vacuum table

Steps to prepare the plotter and vacuum table for pass hole creation.

4.12.1 Drilling pass holes into pass hole strips

Details drilling pass holes into strips on the vacuum table.

4.12.2 Drilling pass holes into the sinter plate

How to drill pass holes into the sinter plate after parameter adjustment.

4.13 Inserting pass hole pins

5. Working sequence in automatic mode

5.1 Preparation

Assumes plotter is on, material fixed, and work area set up.

5.2 Defining the production type

How to select the correct phase file for the desired production type.

5.3 Setting up a job

How to open or create a new job containing production data.

Saving a job

How to save the current job under a new name or overwrite the existing one.

5.4 Setting up the tools

Explains displaying and setting up required tools in the Tool Positions window.

II. Configuring tools in the tool magazine

How to select and assign specific tools for each position in the magazine.

III. Inserting tools

Details the physical insertion of tools into the magazine holders.

5.5 Selecting/Setting up a production phase

How to select and set up the next production phase.

5.5.2 Activating data

How to activate data elements (all, areas, segments) for production.

5.6 Setting up 2.5 D processing (optional)

Conditions and considerations for setting up 2.5 D processing.

5.7 Starting production

How to start the production phase after setup.

Adjusting the milling depth/width

How to adjust milling depth and width during production.

5.7.1 Stopping the production phase

How to interrupt or stop the current production phase.

5.8 Ending production

How to end the production process, save status, or abort.

6. Care and maintenance

6.1 Caring/inspecting

How to clean surfaces and perform visual inspections of the machine.

6.2 Maintaining milling depth limiter and collet chuck

Details cleaning procedures for the milling depth limiter and collet chuck.

6.3 Replacing fuses

Instructions for replacing fuses in the circuit board plotter.

6.4 Configuring the tool holder position

How to configure tool holder positions for correct tool changes.

6.5 Adjusting the camera (only with VisionSystem)

How to adjust the camera if the image is not focused or results are incorrect.

6.5.1 Calibrating fiducial recognition

How to recalibrate fiducial recognition if needed.

7. Error messages/Malfunctions

Troubleshooting Connection Issues

Lists causes and remedies for connection errors during BoardMaster startup.

Troubleshooting System Errors

Lists causes and remedies for common system errors like lighting or dust extraction.

8. Decommissioning, transport, disposal

8.1 Decommissioning

Steps for safely switching off and disconnecting the ProtoMat S62.

8.2 Transport

Instructions for transporting the ProtoMat S62, including fitting braces.

8.3 Disposal

Guidance on disposing of the machine and its components responsibly.

9. Technical data

11. EC Declaration of Conformity

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