Section 11 HULL/BODY
Subsection 01 (GTI SERIES)
F07L2JA
4
3
1
2
TYPICAL
1. Front bumper
2. Corner bumper
3. Straight section
4. Bow section
– Slide bumper rail no. 18 under front bumper
no. 20.
– Using a 4.80 mm (3/16 in) drill bit, drill first hole
through bumper rail no. 18 at front of bow sec-
tion. Use locating mark as a guide. Then install
arivetno. 19.
CAUTION: When drilling, be careful not to
damage bumper rail and/or hull.
– Position bumper rail no. 18 properly onto body
and cut excess length if necessary.
– Slide bumper rail no. 18 in corner bumper
no. 21.
– Using hole positions previously marked on
body, drill holes in bumper rail no. 18 and install
rivets no. 19.
– Install trim no. 17 using soapy water.
– Repeat procedure for the other side.
SPONSON
NOTE: Removal and installation procedure for RH
and LH sponson is same.
Removal
Unscrew sponson bolts then remove sponson
no. 22.
smr2005-024-014_A
1. Sponson
2. Bolts
Clean any residues of silicone sealant on hull and
sponson.
Installation
Apply silicone sealant (clear) (P/N 293 800 086)
around sponson adaptors.
Apply Loctite 243 (blue) (P/N 293 800 060) on
sponson bolt threads.
Install sponson and torque sponson bolts to 7 N•m
(62 lbf•in).
SPONSON ADAPTOR
NOTE: Removal and installation procedure for RH
and LH sponson adaptor is same.
Removal
Remove appropriate sponson.
Remove muffler or resonator. Refer to EXHAUST
SYSTEM.
Hold sponson adaptors and unscrew sponson
adaptor nuts.
Clean any residues of silicone sealant on hull and
sponson.
Installation
Apply Loctite 243 (blue) (P/N 293 800 060) on
sponson adaptor threads.
Torque sponson adaptor nuts to 16 N•m
(142 lbf•in).
Install all other removed parts.
BAILER PICK-UPS
Inspection
Check if the hole on the elbow fitting is obstruct-
ed. Clean both elbow fittings if necessary.
smr2005-069 327
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