TABLE OF CONTENTS
SAFETY NOTICE .................................................................................. VIII
INTRODUCTION ................................................................................... IX
GENERAL INFORMATION......................................................................................... IX
ARRANGEMENT OF THIS MANUAL, ILLUSTRATIONS AND PROCEDURES ............................. X
LIST OF ABBREVIATIONS USED IN THIS MANUAL......................................................... XIII
ENGINE EMISSIONS INFORMATION .......................................................................... XIII
SELF-LOCKING FASTENERS PROCEDURE ................................................................... XIV
LOCTITE
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APPLICATION PROCEDURE ........................................................................ XIV
TIGHTENING TORQUES ........................................................................................ XVII
01 MAINTENANCE
01 – MAINTENANCE CHART....................................................................................... 1
02 – PRESEASON PREPARATION................................................................................. 5
03 – STORAGE PROCEDURES..................................................................................... 7
FUEL SYSTEM......................................................................................................... 7
OIL INJECTION SYSTEM............................................................................................. 7
PROPULSION SYSTEM............................................................................................... 8
ENGINE AND EXHAUST SYSTEM................................................................................... 8
ELECTRICAL SYSTEM............................................................................................... 17
HULL/BODY .......................................................................................................... 17
CHECKLIST........................................................................................................... 18
04 – SPECIAL PROCEDURES..................................................................................... 19
TOWING THE WATERCRAFT IN WATER........................................................................... 19
SUBMERGED WATERCRAFT ....................................................................................... 20
WATER-FLOODED ENGINE......................................................................................... 20
CAPSIZED ENGINE .................................................................................................. 22
FUEL-FLOODED ENGINE ........................................................................................... 22
02 TROUBLESHOOTING
01 – TROUBLESHOOTING CHART.............................................................................. 25
ENGINE WILL NOT START.......................................................................................... 25
ENGINE HARDTO START........................................................................................... 28
ENGINE STARTS BUT RUNS ONLY AT IDLE SPEED.............................................................. 28
ENGINE STARTS BUT RUNS ONLY ON ONECYLINDER (RFI MODELS)....................................... 28
ENGINE RUNS ON BOTH CYLINDERS AT IDLE AFTER ENGINE IS WARM-UP (RFI MODELS) .............. 29
ENGINE MISFIRES,RUNS IRREGULARLY......................................................................... 29
ENGINE CONTINUALLY BACKFIRES............................................................................... 31
ENGINE DETONATION OR PINGING............................................................................... 31
ENGINE LACKS ACCELERATION OR POWER .................................................................... 32
ENGINE STOPS RUNNING .......................................................................................... 33
ENGINE CANNOTREACH MAXIMUM RPM ...................................................................... 33
ENGINE OVERHEATS................................................................................................ 34
VEHICLE CANNOT REACH ITS TOP SPEED....................................................................... 34
O.T.A.S. SYSTEM FAULTS........................................................................................... 34
ABNORMAL NOISE FROM PROPULSION SYSTEM.............................................................. 35
STEERING POLE IS HEAVIERTHAN USUAL(3D SERIES) ....................................................... 35
STEERING POLE IS STIFFER THANUSUAL (3D SERIES)........................................................ 35
03 ENGINE SYSTEM
01 – AIR INTAKE SYSTEM........................................................................................ 37
GENERAL............................................................................................................. 40
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