SeaDoo 3D User Manual

TABLE OF CONTENTS
REMOVAL ............................................................................................................ 40
ASSEMBLY ........................................................................................................... 40
02 – EXHAUST SYSTEM.......................................................................................... 43
GTI SERIES.................................................................................................... 44
GENERAL............................................................................................................. 46
REMOVAL ............................................................................................................ 46
REPAIR................................................................................................................ 48
INSTALLATION....................................................................................................... 48
3D SERIES..................................................................................................... 51
GENERAL............................................................................................................. 52
REMOVAL ............................................................................................................ 52
REPAIR................................................................................................................ 55
INSTALLATION....................................................................................................... 55
03 – REMOVAL AND INSTALLATION........................................................................... 59
GENERAL...................................................................................................... 59
PROCEDURES ................................................................................................ 59
ENGINE REMOVAL .................................................................................................. 59
CLEANING............................................................................................................ 64
INSTALLATION....................................................................................................... 64
04 LUBRICATION SYSTEM
01 – OIL INJECTION SYSTEM ................................................................................... 71
GENERAL............................................................................................................. 74
OIL SYSTEM PRESSURIZATION.................................................................................... 74
02 – OIL INJECTION PUMP....................................................................................... 77
OIL PUMP IDENTIFICATION ........................................................................................ 80
REMOVAL ............................................................................................................ 80
DISASSEMBLY ....................................................................................................... 80
CLEANING............................................................................................................ 80
ASSEMBLY ........................................................................................................... 80
ADJUSTMENT........................................................................................................ 81
CHECKING OPERATION............................................................................................. 83
05 FUEL SYSTEM
01 – CARBURETOR ................................................................................................ 85
GENERAL............................................................................................................. 87
REMOVAL ............................................................................................................ 87
CLEANING............................................................................................................ 87
INSPECTION.......................................................................................................... 88
ASSEMBLY ........................................................................................................... 90
INSTALLATION....................................................................................................... 92
ADJUSTMENTS...................................................................................................... 93
02 – FUEL TANK AND FUEL PUMP ............................................................................. 95
GENERAL............................................................................................................. 99
TESTING PROCEDURES .......................................................................................... 100
REMOVAL .......................................................................................................... 102
INSPECTION........................................................................................................ 105
INSTALLATION..................................................................................................... 107
06 ENGINE MANAGEMENT (RFI)
01 – OVERVIEW ................................................................................................... 109
ENGINE MANAGEMENT SYSTEM (EMS)........................................................................ 109
II
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SeaDoo 3D Specifications

General

Manufacturer	Sea-Doo
Model	3D
Engine	Rotax 947
Horsepower	130 hp
Category	Personal Watercraft
Engine Type	2-stroke
Width	46.5 inches
Seating Capacity	1 person