Section01MAINTENANCE
Subsection 01 (MAINTENANCE CHART)
MAINTENANCE CHART
The schedule should be adjusted according to operating conditions and use.
NOTE: The chart gives an equivalence between number of hours and months/year. Perform the mainte-
nance operation to whatever time comes first.
IMPORTANT: Schedule for watercraft rental operations or higher number of hour use, will require greater
frequency of inspection and maintenance.
3D SERIES
FIRST 10 HOURS
EVERY25HOURSOR3MONTHS
EVERY 50 HOURS OR 6 MONTHS
A: ADJUST
C: CLEAN
I: INSPECT
L: LUBRICATE
R: REPLACE
T: PROCEED WITH TASK
EVERY 100 HOURS OR 1 YEAR
PART/TASK LEGEND
GENERAL
Lubrication/corrosion protection (1) T (1) Every 10 hours in salt water use.
ENGINE
Support and rubber mount I I
Seals and fasteners I I
Exhaust system fasteners (5) I I
Expansion pipe I
RAVE valve (5) C C
Counterbalance shaft oil level I I
Spark plug (4)(5) I R
Ignition timing (5) I
Air intake silencer fit/tightness I I
(4) Replace at 150 hours or after 2 years,
whichever comes first.
(5) Emission-related component.
COOLING SYSTEM
Flushing T(3)
Hose and fasteners I I
Engine drain tubes I(1)
(1) Every 10 hours in salt water use.
(3) Daily flushing in salt water or foul water use.
FUEL SYSTEM
Throttle cable (1) I,A,L
Fuel injection system sensors (except throttle body) (5) I I
Throttle body and TPS (5) I I
Fuel lines, fuel rail, fittings, check-valve, relief valve and fuel system
pressurization (5)
I I
Fuel tank straps I I
(1)Insaltwateruse.
(5) Emission-related component.
LUBRICATION SYSTEM
Oil injection pump (5) I I
Oil lines I I
Oil filter I I R
Oil reservoir straps I
(5) Emission-related component.
smr2005-042 1
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