Section 03 ENGINE SYSTEM
Subsection 03 (REMOVAL AND INSTALLATION)
REMOVAL AND INSTALLATION
SERVICE TOOLS
Description Part Number Page
alignment shaft.....................................................................
295 000 141 ..................................... 66–67
engine lift tool.......................................................................
529 035 940 ...........................................62
lifting rings............................................................................
529 035 830 ...........................................62
plate......................................................................................
529 035 507
..................................... 65, 67
PTO flywheel adapter...........................................................
529 035 590 ...........................................68
small hose pincher................................................................
295 000 076 ...........................................63
Support plate kit ...................................................................
529 035 506 ...........................................65
SERVICE PRODUCTS
Description Part Number Page
Bombardier Lube.................................................................. 293 600 016 ...........................................70
dielectric grease ...................................................................
293 550 004 ...........................................65
Loctite 243 (blue)..................................................................
293 800 060
..................................... 65, 69
GENERAL
On some models, it is not necessary to remove
engine from watercraft to service TOP END, PTO
FLYWHEEL or MAGNETO. However, engine re-
moval is necessary to repair BOTTOM END.
PROCEDURES
ENGINE REMOVAL
In order to remove engine from watercraft pro-
ceed as follows.
First, disconnect battery cables from battery.
WARNING
Always disconnect battery cables exactly in
the specified order, BLACK (–)cablefirstthen
the RED (+) battery cable last.
Electrical Connections
It is recommended to disconnect electrical con-
nections prior to disconnecting fuel lines.
Disconnect temperature sensor wire and spark
plug cables.
Disconnect magneto wiring harness.
F01D8RA
1
717 ENGINES
1. Unplug connector
smr2005-049 59