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SeaDoo 3D - Assembly

SeaDoo 3D
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Section 10 STEERING SYSTEM
Subsection 01 (STEERING SYSTEM)
Unscrew side and bottom screws then slide caps
no. 37 forward to remove.
smr2005-066-004_a
NOTE: It is suggested to hook-up steering pole to
the ceiling to hold it while removing from vehicle
and particularly while removing steering cable.
Remove end screws and clamp screws no. 38.
F22K1PA
Maintain steering pole vertically and pull steering
cable out.
Remove steering pole from body.
Remove bridge mount no. 39 from body.
Nozzle
Disconnect steering cable from jet pump nozzle.
Remove nozzle bolts retaining nozzle to venturi or
bolts retaining nozzle to trim ring (3D Premium
Models only).
smr2005-062-004_A
3D PREMIUM
1. Trim ring
2. Nozzle
Remove nozzle.
ASSEMBLY
Assembly is essentially the reverse of disassem-
bly procedures. However, pay particular attention
to the following.
CAUTION: Apply all specified torques and ser-
vice products as per main illustration at the be-
ginning of this subsection.
Nozzle
Install nozzle/trim ring assembly.
Torquescrewsto24Nm(17lbfft).
NOTE: Trim ring has a tight fit; to install, insert
both sides at the same time, taking care not to
break plastic bushings. Carefully use a plastic tip
hammer if necessary. Make sure steering arm of
jet pump is on right side and trim arm is above
venturi.
Steering Pole
NOTE: It is suggested to hook-up steering pole to
the ceiling to hold it while installing to vehicle and
particularly while installing steering cable.
Route steering cable toward jet pump making sure
to route along bilge.
Maintain steering pole vertically while inserting
steering cable in pole.
Insert return spring end into bridge mount hole.
296 smr2005-066
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