Section 01 MAINTENANCE
Subsection 01 (MAINTENANCE CHART)
3D SERIES
FIRST 10 HOURS
EVERY25HOURSOR3MONTHS
EVERY 50 HOURS OR 6 MONTHS
A: ADJUST
C: CLEAN
I: INSPECT
L: LUBRICATE
R: REPLACE
T: PROCEED WITH TASK
EVERY 100 HOURS OR 1 YEAR
PART/TASK LEGEND
ELECTRICAL SYSTEM
Electrical connections and fastening (ignition system, starting system,
fuel injectors etc.) (5)
I I
VCM and ECM mounting support/fasteners I
Digitally Encoded Security System and safety lanyard/post I I
Monitoring beeper I I
Battery support/fasteners I I
(5) Emission-related component.
STEERING SYSTEM
Steering cable I,A,L I,A,L
Steering pole I I
Handlebar and adjuster operation I I
O.T.A.S. SYSTEM
O.T.A.S. system operation I I
PROPULSION SYSTEM
Drive shaft protection bellows I(2)
Seal carrier L L
Drive shaft/impeller splines L
VTS (Variable Trim System) (if so equipped) I I
Jet pump reservoir oil R I R
Anti-Rattle Pusher in Jet pump cover I
Impeller shaft seal R(4)
Impeller and impeller/wear ring clearance I(2)
Water intake grate I(2)
(2) These items have to be initially checked after
25 hours. Thereafter, servicing to be made as
specified in this chart.
(4) Replace at 150 hours or after 2 years,
whichever comes first.
HULL/BODY
Bailer pick-ups, check for obstructions I I
”Kart” seat (if so equipped) I I
”Moto” seat (if so equipped) I I
Hull I I
2 smr2005-042
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