Table of contents
12. UV filter............................................................................................................ 117
12.1 UV filter replacement...............................................................................................................118
13. Cold mirror assembly........................................................................................... 119
13.1 Diagnostic. ..........................................................................................................................120
13.2 Removal of the cold mirror assembly..............................................................................................121
13.3 Mounting the new cold mirror + fan assembly.....................................................................................124
13.4 Adjusting the cold mirror ...........................................................................................................127
14. Lens holder....................................................................................................... 129
14.1 Removing the lens holder ..........................................................................................................130
14.2 Installing the lens holder ...........................................................................................................132
14.3 Adjusting the lens holder...........................................................................................................135
15. Vertical and Horizontal shift motors ......................................................................... 139
15.1 Removing the vertical shift motor..................................................................................................140
15.2 Mounting a new vertical shift motor................................................................................................143
15.3 Removal of the horizontal lens motor..............................................................................................146
15.4 Mounting the new horizontal lens motor...........................................................................................149
16. FLM liquid cooling circuit...................................................................................... 153
16.1 Safety ...............................................................................................................................155
16.2 Introduction .........................................................................................................................156
16.3 Diagnostics .........................................................................................................................157
16.4 Pressure verification of the liquid cooling circuit...................................................................................159
16.5 Draining the liquid cooling circuit...................................................................................................160
16.6 Filling the liquid cooling circuit .....................................................................................................163
16.7 Refreshing the liquid cooling circuit................................................................................................167
16.8 Expelling air from the liquid cooling circuit.........................................................................................170
16.9 Pressurizing the liquid cooling circuit ..............................................................................................172
16.10 Calibrating the liquid cooling circuit................................................................................................175
17. Heat exchanger.................................................................................................. 179
17.1 Removing the defective heat exchanger ... . .. ....................................................................................180
17.2 Disassembling the heat exchanger assembly . ....................................................................................182
17.3 Assembling the new heat exchanger ..............................................................................................184
17.4 Mounting the heat exchanger assembly into the projector. .......................................................................186
18. Cooling pump.................................................................................................... 189
18.1 Maintaining the cooling pump......................................................................................................190
18.1.1 Opening the cooling pump and rotor movement............................................................................191
18.1.2 Cleaning pump ...............................................................................................................192
18.1.3 Closing the pump ............................................................................................................193
18.2 Cooling pump body replacement...................................................................................................194
18.2.1 Removing the pump body ...................................................................................................195
18.2.2 Mounting the new pump body ...............................................................................................196
18.3 Cooling pump replacement.........................................................................................................197
18.3.1 Removing the pump .........................................................................................................198
18.3.2 Mounting the new pump .. ...................................................................................................200
19. Shutter replacement ............................................................................................ 203
19.1 Shutter replacement................................................................................................................204
20. Formatter Interface Board ..................................................................................... 207
20.1 Removing the FIB ..................................................................................................................208
20.2 Mounting a new FIB ................................................................................................................209
21. Pixel map processor board.................................................................................... 211
21.1 Diagnostics .........................................................................................................................212
21.2 Building out the PMP...............................................................................................................213
21.3 Mounting a new PMP board........................................................................................................216
22. LCD panel replacement ........................................................................................ 219
22.1 Removing the LCD panel. ..........................................................................................................220
22.2 Mounting a new LCD panel . . .. . ...................................................................................................223
23. Keypad board replacement.................................................................................... 227
23.1 Removing the keypad unit..........................................................................................................228
23.2 Mounting the new keypad unit .....................................................................................................230
24. Fan replacements ............................................................................................... 233
24.1 Heat exchanger fan.................................................................................................................234
24.1.1 Building out the heat exchanger assembly. . ................................................................................235
24.1.2 Replacing the old fan with a new fan........................................................................................237
24.1.3 Mounting the heat exchange assembly into the projector . .................................................................238
24.2 Cold mirror fan......................................................................................................................239
24.2.1 Removal of the cold mirror fan ..............................................................................................240
24.2.2 Mounting a new cold mirror fan. .............................................................................................242
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R59770072 FLM SERIES 19/03/2007