Stoll CMS ADF-3

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Date: 2013-09-20

Translation of the original operating instructions

Operating system of the machine: V_OKC_002.008.000_STOLL (or higher)

H. STOLL GmbH & Co. KG, Stollweg 1, D-72760 Reutlingen, Germany

Our products are being developed further continuously. They are therefore subject to technical modifica-

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Table of Contents5
About this Document11
Function of this Document11
Target Groups of this Document11
Information in this Document12
Symbols in this Document14
Warnings in the Documentation15
Description of Knitting Machine17
Components of the Knitting Machine18
Front Side18
Rear Side21
Yarn Guide23
Course of Yarn24
Yarn Control Unit32
Autarkic Yarn Carriers33
Carriage Assembly34
Drive, Speed and Operating Path34
Suction and Cleaning Row35
Knitting System36
Needle Paths and Design36
Holding-Down Function37
Step Motor for Adjusting the Stitch Tension38
Control Devices39
Impulse Sensor39
Stop Resistance39
Shock Stop40
Needle Detector40
Light Curtain40
Needle Beds41
Structure41
Racking Device42
Fabric Take-Down44
Main Take-Down44
Auxiliary Take-Down45
Comb Take-Down46
Control Devices (Fabric Take-Down)47
Display and Operating Elements48
Main Switch48
Engaging Rod49
Signal Light51
Input Unit52
User Interface53
Producing with the Knitting Machine61
Preparing Production and Shift Changes61
Loading Files, Libraries and Pattern Folders62
Entering Piece Number or Number of Courses66
Setting Touch Screen67
Threading up Yarn69
Calling up Yarn Carrier Assignment69
Putting up Bobbins71
Threading Threads through Yarn Guide Bracket71
Threading Threads through Yarn Control Device71
Moving Yarn Carriers and Repositioning Them72
Threading up Thread into Yarn Carrier73
Production75
Starting Machine75
Calling up Report and Shift Counters78
Stopping Machine83
Switch off Machine at the End of Work85
Monitoring the Running Time87
Measuring the Running Time91
Producing with Knitting Orders (Order Menu)93
Creating and Managing Order Menu93
Setting or Changing Counters for Order Menu95
Saving/Loading Order Menu96
Eliminating Errors in the Fabric98
Starting Again after Pressing off Fabric99
Threading up Thread into Yarn Carrier102
Removing Fabric Winding Around Fabric Take-Down104
Adjusting Knitting Machine105
Basic Settings105
Adjusting Carriage Speed106
Setting Stitch Tension108
Adjusting Yarn Carriers110
Staggering Yarn Carriers114
Adjusting Yarn Control Device116
Adjusting Knitting Areas117
Adjusting Take-Down118
Processing Fabric Take-Down Menu121
Setting Cycle Counter and Quantity of Fabrics124
Adjusting Shape Counters125
Setting Counters127
Switch Illumination on and off128
Setting Value for Releasing Thread Clamp129
Configuration Symbol Bar130
Configuring Monitoring132
Setting up the Pattern136
Racking Correction144
Advanced Adjustments146
Switching on and off Aggregates147
Setting Language149
Adjusting Sensor Mechanism151
Setting Needle Bed Parameters153
Setting Machine Parameters154
Setting Switch-Off Time When a Power Failure Occurs156
Copying Service Data158
Carry out the Reference Run160
Adjusting Racking Position Correction VPK164
Adjusting Basic Racking Correction VGK166
Correcting Position of Stitch Cams169
Adjusting Needle Brushes171
Adjusting Needle Detector172
Adjust the Yarn Carriers173
Reference Yarn Carrier179
Adjust Yarn Carrier Horizontally182
Adjust Yarn Carrier Vertically184
Working with Files186
Help on Working in the Windows186
File Manager192
Working with Files, Libraries and Folders196
Displaying File in Pattern Editor201
Clear Knitting Memory203
Copying Files205
Selecting the Current Folder208
Carrying out a Program Check211
Working with the Sintral Editor213
Activating Sintral Editor213
Go to Help in Function and Error List219
Knitlan Connection220
Defining User Profile223
Setup Data233
Background234
Comparing Setup1 to Setup2235
Loading Knitting Program236
Setup2 Editor237
Overview of the Setup2 Editor of the CMS237
Take-Down246
Yarn Carrier250
Stitch Lengths255
Carriage Speed256
Cycle Counters257
Yarn Length258
Racking263
Miscellaneous264
Data Mode and File Mode265
Setup1 - Editing the Setup File266
Maintenance of the Knitting Machine271
Minimize Wear271
Cleaning the Knitting Machine273
Cleaning the Touch Screen275
Cleaning Suction and Fluff Container276
Vacuuming off Knitting Machine278
Cleaning Needle Bed278
Cleaning Thread Clamping and Cutting Device279
Cleaning the Friction Feed Wheel279
Cleaning Main Drive Fan280
Cleaning Fan and Radiators in Right Control Unit280
Cleaning Filter Mat of Power Supply Unit281
Thoroughly Cleaning Needle Bed282
Clean the Knitting Systems284
Lubricate Knitting Machine285
Lubrication Interval286
Setting Lubricating Interval for Needle Bed287
Oil Needle Bed288
Restarting Lubricating Interval289
Oiling Jack Bed289
Oiling the Control of the Holding-Down Jacks289
Oiling the Wires in the Yarn Carrier Rail290
Greasing Impulse Sensor Rails291
Greasing Butts of the Coupling Parts and Intermediate Sliders292
Greasing the Yarn Carrier Bows292
Greasing the Linear Guidance293
Greasing Racking Device294
Grease Needle Bed Support/Adjustment Pieces295
Repairing the Knitting Machine297
Supplementary Activities During Maintenance297
Switching Power Supply 40 V off and on297
Moving Yarn Carriers and Repositioning Them299
Separating the Suction Tubes from the Carriage300
Move the Carriage Assembly Outward up to the Support Surface301
Sliding Board302
Helpful Knitting Rows303
Replacing Parts305
Replacing Needle and Coupling Part306
Replacing Intermediate Slider307
Replacing Selection Jack309
Replacing Holding-Down Jack310
Remove Needle Bed or Position It at an Angle311
Repairing Needle Bed and Additional Needle Bed313
Removing Carriage Part316
Removing Cam Plate327
Removing and Mounting Step Motor328
Replacing Gear Racks in the Step Motor330
Replacing Yarn Control Unit334
Replacing Drive Belts and Friction Roller of Friction Feed Wheel335
Replacing Comb Hook337
Checking the Alignment of the Light Curtain338
Replacing Yarn Carrier341
Eliminating Faults in Electronics System345
Overview of the Electronic Control (Control Cabinet Left and Right)345
Power Supply Unit349
Replacing Electronic Card350
Check Fuses351
Checking Fuse (Right Control Cabinet)351
Needle Selection Displacement354
Preparations355
Reset Reference Values of Impulse Sensor, Carry out Carriage Reference Run356
Determining the Needle Selection Displacement Manually357
Entering the Data of the Needle Selection Displacement Manually360
Software - Installation and Basic Settings365
Boot Process366
Basic Settings370
Saving All Machine Data on the USB-Memory-Stick381
Saving Pattern after a Big Fault382
Installing the Stoll Operating System385
Direct Installation386
Indirect Installation392
Updating Software398
Carrying out a Restart (Restart)402
Carrying out Restart with Machine Configuration (Restart and Configuration)403
Setting Online Connection405
Overview of All System Data407
Diagnose Control408
Yarns and Stitch Tension411
Economic Production and the Influencing Factors411
Stitch Tension Range413
Stitch Lengths414
Yarn Table417
Conversion Table420
Machine Management Tools421
Machine Management Tools Window421
Display the Virtual Keyboard423
Remote Control with the Software VNC424
Activating the Remote Control VNC on the Machine425
Configuring the Remote Control VNC on the Machine426
Determine the IP Address of the Machine427
Installing Software VNC Viewer on the Computer (E.g. a Note-Book)427
Remote Control with the VNC Viewer428
Remote Control Via a Web Browser430
Send Email Directly from the Machine432
Key Word Directory437

Stoll CMS ADF-3 - Page 2

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