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AH
500
Hardware and
Operation Manual
4
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108
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Table of Contents
DELTA_IA-PLC_AH500
1
AH500 Hardware and Operation Manual
1
Revision History
2
Table of Contents
5
Chapter 1 Introduction
16
1.1 Introduction
17
1.1.1 Related Manuals
17
1.1.2 Description of Models
17
1.2 Overview
24
1.3 Characteristics
26
Chapter 2 Specifications and System Configuration
34
2.1 General Specifications
36
2.2 Specifications for CPU Modules
37
2.2.1 AH500 Series Basic CPU Modules
37
2.2.2 AH500 Series Advanced CPU Modules
39
2.2.3 AH500 Redundancy CPU Module Specification
41
2.2.4 Profiles
42
2.2.5 Dimensions
46
2.3 Basic System Configuration
47
2.3.1 Introduction
47
2.3.2 Configuring a Main Backplane
48
2.3.3 Configuring an Extension Backplane
48
2.3.4 Maximum Extension
48
2.4 Specifications for Backplanes
49
2.4.1 General Specifications
49
2.4.2 Profiles
50
2.4.3 Dimensions
54
2.5 Specifications for the Power Supply Module
57
2.5.1 BGeneral Specifications
57
2.5.2 Profile
58
2.5.3 Dimensions
59
2.5.4 Arrangement of Terminals
60
2.6 Specifications for Digital Input/Output Modules
61
2.6.1 General Specifications
61
2.6.2 Profiles
64
2.6.3 Dimensions
73
2.6.4 Arrangement of Input/Output Terminals
78
2.7 Specifications for Analog Input/Output Modules
86
2.7.1 General Specifications
86
2.7.2 Profiles
90
2.7.3 Dimensions
92
2.7.4 Arrangement of Input/Output Terminals
93
2.8 Specifications for Temperature Measurement Modules
94
2.8.1 General Specifications
94
2.8.2 Profiles
96
2.8.3 Dimensions
98
2.8.4 Arrangement of Input/Output Terminals
99
2.9 Specifications for Network Modules
100
2.9.1 General Specifications
100
2.9.2 Profiles
103
2.9.3 Dimensions
111
2.9.4 Arrangement of Input/Output Terminals
115
2.10 Specifications for Motion Control Modules
116
2.10.1 General Specifications
116
2.10.2 Profiles
126
2.10.3 Dimensions
133
2.10.4 Arrangement of Input/Output Terminals
137
2.11 Specifications for the Remote I/O Modules
142
2.11.1 General Specifications
142
2.11.2 Profiles
143
2.11.3 Dimensions
147
2.12 Space Module and Extension Cables
149
2.12.1 General Specifications
149
2.12.2 Profiles
150
2.12.3 Dimensions
151
Chapter 3 Installing Software
668
3.1 Installing and Uninstalling ISPSoft
669
3.1.1 Installing ISPSoft
670
3.1.2 Uninstalling ISPSoft
676
3.2 Installing and Uninstalling COMMGR
677
3.2.1 Installing COMMGR
677
3.2.2 Uninstalling COMMGR
680
Chapter 4 Installing Hardware and Wiring
168
4.1 AH500 Hardware Framework
171
4.1.1 Component Parts of AH500 Hardware
171
4.1.1.1 Necessary Components
171
4.1.1.2 Accessories
173
4.1.2 Installing Modules on a Main Backplane
174
4.1.3 Installing Modules on an Extension Backplane
175
4.1.4 Connecting a Main Backplane to an Extension Backplane
176
4.2 Warning
176
4.3 Installation
177
4.3.1 Installation of Modules in a Control Box
177
4.3.2 Mounting a Backplane
177
4.3.3 Installing a Dust Cover
179
4.3.4 Installing a Module
180
4.3.5 Installing a Removable Terminal Block
181
4.3.6 Installing a Wiring Module
184
4.3.7 Connecting Backplanes
185
4.3.8 Connecting a Communication Cable
186
4.4 Wiring
187
4.5 Connecting Power Cables
188
4.5.1 Precautions
188
4.5.2 Ground
189
4.5.3 Wiring Power Supply Modules
190
4.5.4 Power Consumption
193
4.6 Wiring CPU Modules
196
4.6.1 AH500 Basic / Advanced CPU Modules
196
4.6.2 AH500 Redundant CPU Modules
197
4.7 Wiring Digital Input/Output Modules
199
4.7.1 Wiring AH16AM10N-5A
199
4.7.2 Wiring AH16AM30N-5A
200
4.7.3 Wiring AH16AR10N-5A
201
4.7.4 Wiring AH16AN01S-5A
202
4.7.5 Wiring AH16AN01R-5A
203
4.7.6 Wiring AH16AN01T-5A
204
4.7.7 Wiring AH16AN01P-5A
205
4.7.8 Wiring AH16AP11R-5A
206
4.7.9 Wiring AH16AP11T-5A
207
4.7.10 Wiring AH16AP11P-5A
208
4.7.11 Wiring AH32AM10N-5A
209
4.7.12 Wiring AH32AM10N-5B
210
4.7.13 Wiring AH32AM10N-5C
211
4.7.14 Wiring AH32AN02T-5A
212
4.7.15 Wiring AH32AN02T-5B
213
4.7.16 Wiring AH32AN02T-5C
214
4.7.17 Wiring AH32AN02P-5A
216
4.7.18 Wiring AH32AN02P-5B
217
4.7.19 Wiring AH32AN02P-5C
218
4.7.20 Wiring AH64AM10N-5C
220
4.7.21 Wiring AH64AN02T-5C
221
4.7.22 Wiring AH64AN02P-5C
222
4.8 Wiring Digital Input/Output Terminals
224
4.8.1 Wiring Digital Input Terminals
224
4.8.1.1 Sinking and Sourcing
224
4.8.1.2 Relay Type
224
4.8.1.3 Open-collector Input Type
225
4.8.1.4 Two-wire Proximity Switch
226
4.8.1.5 Three-wire Switch
227
4.8.1.6 Optoelectronic Switch
228
4.8.1.7 Voltage Input (120~240 VAC)
228
4.8.2 Wiring Digital Output Terminals
229
4.8.2.1 Output Circuits
229
4.8.2.2 Relay Output Circuit
230
4.8.2.3 Transistor Output Circuit
232
4.8.2.4 TRIAC Output Circuit
234
4.9 Wiring Analog Input/Output Modules
235
4.9.1 Wiring AH04AD-5A/AH08AD-5A
235
4.9.2 Wiring AH08AD-5B
236
4.9.3 Wiring AH08AD-5C
236
4.9.4 Wiring AH04DA-5A/AH08DA-5A
237
4.9.5 Wiring AH08DA-5B
238
4.9.6 Wiring AH08DA-5C
239
4.9.7 Wiring AH06XA-5A
240
4.10 Wiring Temperature Measurement Modules
241
4.10.1 Wiring AH04PT-5A
241
4.10.2 Wiring AH08PTG-5A
242
4.10.3 Wiring AH04TC-5A
243
4.10.4 Wiring AH08TC-5A
243
4.11 Wiring Network Modules
244
4.11.1 Wiring AH10DNET-5A
244
4.11.1.1 DeviceNet Connector
244
4.11.1.2 Connecting a Cable to the DeviceNet Connector
244
4.11.1.3 Installing the DeviceNet Connector
245
4.11.2 Wiring AH10EN-5A / AH15EN-5A
245
4.11.3 Wiring AH10SCM-5A
245
4.11.4 Wiring AH15SCM-5A
246
4.11.5 Wiring AH10PFBM-5A/AH10PFBS-5A
246
4.11.5.1 Connecting the PROFIBUS-DP Connector
246
4.11.5.2 Definitions of the Pins in the PROFIBUS-DP Port
246
4.11.5.3 Setting a PROFIBUS Node Address by the Knobs
247
4.11.6 Wiring AH10COPM-5A
247
4.11.6.1 CANopen Communication Connector
247
4.11.6.2 Address Knobs
247
4.11.6.3 Function Switch
248
4.12 Wiring Remote I/O Modules
248
4.12.1 Wiring AHRTU-DNET-5A
248
4.12.1.1 DeviceNet Connector
248
4.12.1.2 Connecting a Cable to the DeviceNet Connector
248
4.12.1.3 Installing the DeviceNet Connector
249
4.12.2 Wiring AHRTU-PFBS-5A
250
4.12.2.1 Connecting the PROFIBUS-DP Connector
250
4.12.2.2 Definitions of the Pins in the PROFIBUS-DP Port
250
4.12.2.3 Setting a PROFIBUS Node Address by the Knobs
250
4.12.3 Wiring AHRTU0-ETHN-5A
251
4.12.3.1 Connecting the Ethernet
251
4.12.3.2 Ethernet
251
4.12.3.3 IP Address Knobs
252
4.12.4 Wiring AHAADP01EF-5A/AHAADP02EF-5A
252
4.12.4.1 Connecting 100BASE-FX Fibers
252
4.12.4.2 Specifications for Cables
252
4.12.4.3 Installing AHAADP01EF-5A/AHAADP02EF-5A on a Backplane
253
4.13 Wiring Motion Control Modules
254
4.13.1 Specifications for Motion Control Modules
254
4.13.2 I/O Extension Cables and External Terminal Modules
265
4.13.3 Wiring AH02HC-5A and AH04HC-5A
266
4.13.3.1 External Wiring
268
4.13.3.2 Wiring the Differential Input Terminals
269
4.13.3.3 Transistor Output Circuit
270
4.13.4 Wiring AH05PM-5A, AH10PM-5A, and AH15PM-5A
271
4.13.4.1 Wiring Input Terminals
274
4.13.4.2 Wiring the Output Terminals
275
4.13.4.3 Wiring AH10PM-5A and an Inferior Servo Drive
278
4.13.5 Wiring AH20MC-5A
283
4.13.5.1 Wiring the Differential Input Terminals
284
4.13.5.2 Transistor Output Circuit
284
Chapter 5 Devices
286
5.1 Introduction of Devices
287
5.1.1 Devise Table
287
5.1.1.1 AH500 basic series CPU Modules (AHCPU500/510/520/530)
287
5.1.1.2 AH500 advanced series CPU Modules (AHCPU501/511/521/531)
288
5.1.2 Basic Structure of I/O Storages
289
5.1.3 Relation Between the PLC Action and the Device Type
289
5.1.4 Latched Areas in the Device Range
290
5.2 Functions of Devices
291
5.2.1 Values and Constants
291
5.2.2 Floating-point Numbers
292
5.2.3 Strings
292
5.2.4 Input Relays
292
5.2.5 Output Relays
292
5.2.6 Auxiliary Relays
293
5.2.7 Special Auxiliary Relays
293
5.2.8 Stepping Relays
293
5.2.9 Timers
293
5.2.10 Counters
294
5.2.11 32-bit Counters
295
5.2.12 Data Registers
295
5.2.13 Special Data Registers
296
5.2.14 Link Registers
296
5.2.15 Index Registers
296
5.3 Assigning I/O Addresses
297
5.4 Software-defined Addresses
298
5.4.1 Start Addresses for Digital Input/Output Modules
298
5.4.2 Start Addresses for Analog Input/Output Modules
299
5.4.3 Start Addresses for Temperature Measurement Modules
300
5.4.4 Start Addresses for Motion Control Modules
301
5.4.5 Start Addresses for Network Modules
302
5.5 User-defined Addresses
303
5.5.1 Start Addresses for Digital Input/Output Modules
303
5.5.2 Start Addresses for Analog Input/Output Modules
303
5.4.3 Start Addresses for Temperature Measurement Modules
304
5.4.4 Start Addresses for Motion Control Modules
304
5.4.5 Start Addresses for Network Modules
305
Chapter 6 Writing a Program
306
6.1 Quick Start
307
6.1.1 Example
307
6.1.2 Hardware
307
6.1.3 Program
307
6.2 Procedure for Creating a Project in ISPSoft
308
6.3 Creating a Project
309
6.4 Hardware Configuration
310
6.4.1 Configuring a Module
310
6.4.2 Setting the Parameters in a CPU Module and a Module
312
6.5 Creating a Program
314
6.5.1 Adding a Ladder Diagram
314
6.5.2 Basic Editing - Creating a Contact and a Coil
316
6.5.3 Basic Editing - Inserting a Network and Typing an Instruction
319
6.5.4 Basic Editing - Selection of a Network and Operation
321
6.5.5 Basic Editing - Connecting a Contact in Parallel
323
6.5.6 Basic Editing - Editing a Comment
324
6.5.7 Basic Editing - Inserting an Applied Instruction
325
6.5.8 Basic Editing - Creating a Comparison Contact and Typing a Constant
327
6.5.9 Writing a Program
328
6.5.10 Checking and Compiling a Program
329
6.6 Testing and Debugging a Program
330
6.6.1 Creating a Connection
330
6.6.2 Downloading a Program and Parameters
333
6.6.3 Connection Test
336
6.7 Setting a Real-time Clock
342
Chapter 7 Memory Card
344
7.1 Overview of Memory Cards
345
7.1.1 Appearances of Memory Cards
345
7.1.2 Specifications for SD Cards
345
7.2 Using a Memory Card
346
7.2.1 Formatting a Memory Card
346
7.2.2 Write Protect Function of a Memory Card
347
7.3 Installing and Removing a Memory Card
348
7.3.1 SD Slot in a CPU Module
348
7.3.2 Installing a Memory Card
348
7.3.3 Removing a Memory Card
348
7.4 Contents of a Memory Card
349
7.4.1 Initializing a Memory Card
349
7.4.2 Folder Structure in a Memory Card
349
7.5 Reading/Writing a Memory Card
350
7.5.1 Backing up the System
350
7.5.2 Restoring the System
351
7.6 Introduction of CARD Utility
352
7.7 Backup
354
7.8 Restoration
358
Chapter 8 Hardware Configuration
362
8.1 Hardware Configuration Tool for AH500 Series Modules - HWCONFIG
363
8.1.1 Introduction of the Environment of HWCONFIG
363
8.1.2 Configuring a Module
365
8.1.2.1 Adding a Module
365
8.1.2.2 Replacing the Module
367
8.1.2.3 Rearrange Module Position by Drag and Drop
368
8.1.2.4 Remarks and Comments
369
8.1.2.5 Hardware Configuration Area – Reset Configuration
371
8.1.2.6 Hardware Configuration Area – Show Information
372
8.1.2.7 Hardware Configuration Area – Input / Output Device Rearrange
373
8.1.2.8 Hardware Configuration Area – Resize
374
8.1.2.9 Edit Area – Import and Export
375
8.1.2.10 Show or Hide the Display
375
8.1.2.11 Module State and Diagnosis
376
8.1.2.12 Change Module State in Online Mode
377
8.1.2.13 Open Communication Software from HWCONFIG
378
8.1.3 Setting the Parameters in an AH500 Series CPU Module
379
8.1.3.1 System Settings – System Information
379
8.1.3.2 System Settings – System Parameter
380
8.1.3.3 Latched Device Range
383
8.1.3.4 COM Port
384
8.1.3.5 Ethernet - Basic
385
8.1.3.6 Ethernet – Advance: Filter
386
8.1.3.7 Ethernet – Advance: NTP
387
8.1.3.8 Ethernet – Advance: Email
388
8.1.3.9 Ethernet – Advance: Socket
393
8.1.3.10 Ethernet – Advance: Web
395
8.1.3.11 Data Exchange
396
8.2 Setting Interrupts
397
8.2.1 Program Architectures
397
8.2.2 Tasks Supported by AH500 Series CPU Modules
398
8.2.3 I/O Interrupts
399
8.2.4 Low Voltage Detection Interrupt
400
8.2.5 Communication Interrupts
400
8.2.6 External Interrupts
401
8.2.7 Timer Interrupts
402
Chapter 9 Network Configuration (Applicable for AHCPU5X0 Models)
404
9.1 Network Configuration Tool─NWCONFIG
405
9.1.1 Introduction of NWCONFIG
405
9.1.2 Basic Knowledge
406
9.1.3 Communication Setting in NWCONFIG
407
9.1.3.1 Connection Mechanism in NWCONFIG
408
9.1.3.2 Setting Communication Parameters
409
9.1.4 Workflow
411
9.2 Creating a Network Architecture
415
9.2.1 Deploying Nodes
415
9.2.2 Connecting to a Network
418
9.2.3 Adjusting or Deleting Devices or Networks
423
9.2.4 Setting the Attributes of a Node/Network
426
9.2.5 Hiding/Displaying Devices or Networks
430
9.2.6 Correct Network Architecture
433
9.2.7 Downloading Routing Tables
436
9.2.8 Testing Routing
438
9.3 Managing and Applying NWCONFIG
440
9.3.1 Saving Parameters and Printing a Network Framework
440
9.3.2 Downloading Parameters
441
9.3.2.1 Introduction of Parameters
441
9.3.2.2 Description of Downloading Parameters
441
9.3.3 Using Routing in ISPSoft
443
Chapter 10 Operating Principle of the CPU Module
446
10.1 Operation of the CPU Module
447
10.1.1 Procedure
447
10.1.2 I/O Refreshing and Communication Service
448
10.2 Operating Modes of the CPU Module
448
10.2.1 Operating Modes
448
10.2.2 Statuses and Operation under Different Operating Modes
448
Chapter 11 Convenient Functions
450
11.1 PLC Link (for AHCPU5X0 models)
451
11.1.1 Introduction of a PLC Link
451
11.1.2 Constructing a PLC Link in NWCONFIG in ISPSoft
451
11.1.2.1 Opening the PLC Link Table Editor Window
452
11.1.2.2 Designating a Port as a Master Station (Step 1)
453
11.1.2.3 Setting Communication Parameters (Step 2)
455
11.1.2.4 Creating a Data Exchange Table (Step 3)
456
11.1.2.5 Monitoring a PLC Link
463
11.1.2.6 Important Points About Constructing a PLC Link
467
11.1.3 Executing a PLC Link through the Program in ISPSoft
469
11.1.3.1 Parameters Related to a PLC Link
469
11.1.3.2 Setting a PLC Link
474
11.1.4 Related Special Auxiliary Relays and Special Data Registers
480
11.2 Ether Link (for AHCPU5X0 models)
483
11.2.1 Introduction of an Ether Link
483
11.2.1.1 General Specifications and Functions
484
11.2.1.2 Steps of Constructing an Ether Link
485
11.2.2 Constructing an Ether Link in NWCONFIG in ISPSoft
485
11.2.2.1 Constructing an Ether Link
485
11.2.2.2 Opening the Ether Link Configuration Window
486
11.2.2.3 Creating and Managing a Data Exchange Table
488
11.2.2.4 Node List and Display Area
490
11.2.2.5 Start Mode of an Ether Link
493
11.2.2.6 Downloading the Parameters Related to an Ether Link
495
11.2.2.7 Uploading the Parameters Related to an Ether Link
497
11.2.2.8 Deleting Asynchronous Device
499
11.2.2.9 Enabling/Disabling the Online Monitoring Function
500
11.2.2.10 Starting/Stopping the Execution of an Ether Link Online
504
11.2.2.11 Monitoring Table and Error Log
507
11.2.3 Related Special Auxiliary Relays and Special Data Registers
508
11.3 Data Exchange Function
509
11.3.1 Modbus Data Exchange
509
11.3.1.1 Modbus Data Exchange
509
11.3.1.2 Modbus Data Exchange - PLC Parameter Setting
509
11.3.1.3 Modbus Data Exchange - Downloading/Uploading Parameters
513
11.3.1.4 Modbus Data Exchange – Special Auxiliary Relays
514
11.3.2 Modbus TCP Data Exchange
515
11.3.2.1 Modbus TCP Data Exchange
515
11.3.2.2 Modbus TCP Data Exchange - PLC Parameter Setting
515
11.3.2.3 Modbus TCP Data Exchange - Downloading/Uploading Parameters
519
11.3.2.4 Modbus TCP Data Exchange – Special Auxiliary Relays
521
11.4 Web
522
11.4.1 Enabling Web Function in AH500 Series
522
11.4.2 Introduction
522
11.4.3 Exploring the Webpage
523
11.4.3.1 Webpage
523
11.4.3.2 Using the Webpage
524
11.4.3.3 Login
525
11.4.3.4 Menu
525
11.4.4 Device Information
526
11.4.5 Network configuration
528
11.4.5.1 Account management
528
11.4.6 Data Monitoring
531
11.4.6.1 Data Monitoring Setup Page
531
11.4.6.2 Data Monitor Table Pages
534
11.4.7 Diagnostic
536
11.4.7.1 Hardware Status Page
536
11.4.7.2 Error Log Page
538
11.4.7.3 Program Change Log Page
539
11.4.7.4 Status Change Log Page
540
11.4.8 Configurations
541
11.4.8.1 Save Configuration Page
541
11.5 EtherNet/IP
541
11.6 Data Tracer
542
11.6.1 About Data Tracer
542
11.6.2 Example
544
11.6.3 Specification
545
11.7 Data Logger
546
11.7.1 About Data Logger
546
11.7.2 Related SM Flags and SR Registors
548
11.7.3 Specification
549
Chapter 12 Troubleshooting
550
12.1 Troubleshooting
551
12.1.1 Basic Inspection
551
12.1.2 Eliminating Errors
551
12.1.3 Troubleshooting Procedure
552
12.1.4 Viewing Error Logs
553
12.2 Troubleshooting for CPU Modules
554
12.2.1 ERROR LED Indicator’s Being ON
554
12.2.2 ERROR LED Indicator’s Blinking
557
12.2.3 BUS FAULT LED Indicator’s Being ON
563
12.2.4 BUS FAULT LED Indicator’s Blinking
564
12.2.5 Troubleshooting for AH500 Redundancy System
565
12.2.6 Troubleshooting for EtherNet/IP
576
12.2.7 Others
577
12.3 Troubleshooting for I/O Modules
594
12.3.1 Troubleshooting for Analog I/O Modules and Temperature Measurement Modules
594
12.3.2 Troubleshooting for AH02HC-5A/AH04HC-5A
597
12.3.3 Troubleshooting for AH05PM-5A/AH10PM-5A/AH15PM-5A
599
12.3.4 Troubleshooting for AH20MC-5A
601
12.3.5 Troubleshooting for AH10EN-5A/AH15EN-5A
603
12.3.6 Troubleshooting for AH10SCM-5A/AH15SCM-5A
604
12.3.7 Troubleshooting for AH10DNET-5A
605
12.3.8 Troubleshooting for AH10PFBM-5A
607
12.3.9 Troubleshooting for AH10PFBS-5A
608
12.3.10 Troubleshooting for AH10COPM-5A
609
12.4 Error Codes and LED Indicators
611
12.4.1 CPU Modules
612
12.4.2 Analog I/O Modules and Temperature Measurement Modules
632
12.4.3 AH02HC-5A/AH04HC-5A
634
12.4.4 AH05PM-5A/AH10PM-5A/AH15PM-5A
635
12.4.5 AH20MC-5A
636
12.4.6 AH10EN-5A/AH15EN-5A
637
12.4.7 AH10SCM-5A/AH15SCM-5A
637
12.4.8 AH10DNET-5A
638
12.4.9 AH10PFBM-5A
639
12.4.10 AH10PFBS-5A
640
12.4.11 AH10COPM-5A
641
Appendix A Installing a USB Driver
642
A.1 Installing the USB Driver for an AH500 Series CPU module in Windows XP with SP3
643
A.2 Installing the USB Driver for an AH500 Series CPU module in Windows 7
647
A.3 Installing the USB Driver for an AH500 Series CPU module in Windows 8
651
A.4 Installing the USB Driver for an AH500 Series CPU module in Windows 10
654
Appendix B Device Addresses
658
B.1 Device Addresses
659
Appendix C EMC Standards
660
C.1 EMC Standards for an AH500 System
661
C.1.1 EMC Standards Applicable to an AH500 System
661
C.1.2 Installation Instructions for the EMC Standards
662
C.1.3 Cables
662
Appendix D Maintenance and Inspection
664
D.1 Cautions
665
D.2 Daily Maintenance
666
D.2.1 Tools Required for Inspection
666
D.2.2 Daily Inspection
666
D.3 Periodic Maintenance
667
D.3.1 Tools Required for Inspection
667
D.3.2 Periodic Inspection
667
Other manuals for Delta AH500
Manual
780 pages
Programming Manual
749 pages
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Delta AH500 Specifications
General
Brand
Delta
Model
AH500
Category
Controller
Language
English
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