vi Table of Contents
5.5 Focusing the Camera ............................................................................................................ 5-2
5.6 Calibrating the Camera ......................................................................................................... 5-5
5.7 Adjusting the Service Station Height ..................................................................................... 5-7
5.8 Calibrating the Scale ............................................................................................................. 5-8
5.9 Adjusting the Z-Head Counterbalance Force ...................................................................... 5-11
5.10 Adjusting the Height Sensor Probe (Option) ....................................................................... 5-13
5.11 Adjusting the Board Sensors ............................................................................................... 5-15
5.11.1 Standard Operation and Tuning ............................................................................. 5-15
5.11.2 Inverting the Display ............................................................................................... 5-16
5.12 Initializing the Digital Gauges .............................................................................................. 5-17
5.13 Calibrating the E/P Controllers ............................................................................................ 5-18
5.14 Calibrating the Heaters ....................................................................................................... 5-21
5.14.1 Verifying Heater Calibration ................................................................................... 5-21
5.14.2 Heater Calibration .................................................................................................. 5-24
5.15 Controlled Process Heat ..................................................................................................... 5-25
5.15.1 CpH Configuration .................................................................................................. 5-25
5.15.2 CpH Cool Down ...................................................................................................... 5-28
5.16 Adjusting Manual Airflow for Impingement Heaters ............................................................ 5-29
5.17 Adjusting the Lift Table Speed ............................................................................................ 5-31
5.18 Configuring the Light Beacon .............................................................................................. 5-34
6 Maintenance ...................................................................................................................................... 6-1
6.1 Overview ............................................................................................................................... 6-1
6.2 Safety First ............................................................................................................................ 6-1
6.3 Record Keeping ..................................................................................................................... 6-1
6.4 Routine Maintenance Procedures ......................................................................................... 6-2
6.5 Replacing Consumables ....................................................................................................... 6-3
6.5.1 Replacing Purge and Scale Station Cups ................................................................ 6-4
6.5.2 Replacing the Purge Boot ........................................................................................ 6-6
6.6 Draining the Water Trap ........................................................................................................ 6-7
6.7 Verifying Interlock Functionality ............................................................................................ 6-8
6.8 Computer Battery Reset ........................................................................................................ 6-9
6.9 Removing the Axis Covers .................................................................................................. 6-11
6.10 Lubricating the Cables and Linear Guides .......................................................................... 6-13
6.10.1 Lubricating the Cables ........................................................................................... 6-13
6.10.2 Lubricating the Linear Guides ................................................................................ 6-15
6.11 Tensioning the Cables ........................................................................................................ 6-17
6.11.1 Tensioning the X/Y Cables ..................................................................................... 6-17
6.11.2 Tensioning the Z Cable .......................................................................................... 6-18
6.12 Adjusting the Linear Encoders ............................................................................................ 6-19
6.12.1 Adjusting the X-Axis Linear Encoder...................................................................... 6-19
6.12.2 Adjusting the Y-Axis Linear Encoder Gap .............................................................. 6-21
6.12.3 Adjusting the Z-Axis Linear Encoder Gap .............................................................. 6-23
6.13 Tensioning the Conveyor Belts ........................................................................................... 6-25