Contents 1
Contents ...................................................................Page No. Contents ....................................................................... Page No.
Chapter 1: Safety ............................................................. 1-1
Requirements .................................................................................... 1-1
Intended Users .......................................................................................... 1-1
Application Area ........................................................................................ 1-1
Personnel ................................................................................................... 1-2
Hazards ...................................................................................................... 1-2
Chapter 2: Introduction ................................................... 2-1
About this Manual ............................................................................ 2-1
How the Manual is Organised .................................................................. 2-1
Initial Steps ................................................................................................ 2-2
PC Requirements ...................................................................................... 2-2
Equipment Inspection ...................................................................... 2-3
Power Ratings ................................................................................... 2-4
Packaging and Lifting Details ......................................................... 2-5
Chapter 3: Product Overview .......................................... 3-1
Product Range .................................................................................. 3-1
AC30V Frame D, E, F, G, H ...................................................................... 3-1
Control Features ............................................................................... 3-2
Functional Overview ........................................................................ 3-3
Chapter 4: Installation ..................................................... 4-1
Cubicle Mount ................................................................................... 4-1
Dimensions for Cubicle Mount Installation ............................................. 4-1
Mounting the Drive .................................................................................... 4-2
Ventilation .................................................................................................. 4-2
Cubicle Mounting Details (all frame sizes) .............................................. 4-3
Through Panel Mount ....................................................................... 4-4
Dimensions for Through Panel Installation ............................................ 4-4
Frames D, E ............................................................................................... 4-4
Frames F, G ............................................................................................... 4-5
Frame H ...................................................................................................... 4-6
Mounting the Drive .................................................................................... 4-7
Ventilation .................................................................................................. 4-7
Through Panel Mounting Details (all frame sizes) ................................. 4-8
Cabling Bracket for Control & Main Cable ................................... 4-11
Electrical Installation ...................................................................... 4-12
Wiring Instructions.................................................................................. 4-12
Power Wiring Connections ..................................................................... 4-13
Control Module Cover Removal .................................................... 4-14
Control Module Removal ............................................................... 4-15
Control Wiring Connections ................................................................... 4-16
Wiring Diagrams ............................................................................. 4-17
The Default Application ........................................................................... 4-17
Application Description ........................................................................... 4-17
Application 0: Basic Speed Control ...................................................... 4-19
Application 1: Auto/Manual Control ...................................................... 4-21
Application 2: Raise / Lower Trim ...................................................... 4-23
Application 3: Presets Speeds .............................................................. 4-25
Application 4: PID Control ..................................................................... 4-27
Terminal Block Wire Range .................................................................... 4-29
Terminal Tightening Torques ................................................................. 4-30
Optional Equipment ................................................................................. 4-30
Brake Wiring ............................................................................................. 4-30
Fitting a Remote GKP ..................................................................... 4-31
Getting Started ................................................................................ 4-32
GKP Setup Wizard ................................................................................... 4-32
Ethernet Communications ...................................................................... 4-33
Firmware Update............................................................................. 4-35
Updating the Drive firmware ................................................................... 4-35
Chapter 5: Associated Equipment .................................. 5-1
Main Points ................................................................................................. 5-1
AC Motor Chokes.............................................................................. 5-2
Dynamic Braking Resistors ............................................................. 5-3
Wiring Details ............................................................................................. 5-3
..................................................................................................................... 5-3
Dynamic Braking Resistors ............................................................. 5-4
Resistor Selection ...................................................................................... 5-4
Circuit Breakers ................................................................................ 5-6
External EMC Filters ......................................................................... 5-6
Input Chokes ..................................................................................... 5-7
Gaskets .............................................................................................. 5-7
Cabling Bracket for Control & Main Cable ..................................... 5-7
Option Cards ..................................................................................... 5-8
Installation Details ..................................................................................... 5-9
Chapter 6 Safe Torque Off SIL3/PLe ............................... 6-1
General Information ......................................................................... 6-1
STO Functional Description ...................................................................... 6-2
Alignment to European Standards ................................................. 6-3
EN ISO13849-1:2008 .................................................................................. 6-3
EN61800-5-2:2007 and EN61508 ............................................................... 6-4
Safety Specification ......................................................................... 6-5