Contents 1  
Contents ...................................................................Page No.  Contents ....................................................................... Page No.   
Chapter 1: Safety ............................................................. 1-1 
Requirements .................................................................................... 1-1 
Intended Users .......................................................................................... 1-1 
Application Area ........................................................................................ 1-1 
Personnel ................................................................................................... 1-2 
Hazards ...................................................................................................... 1-2 
Chapter 2: Introduction ................................................... 2-1 
About this Manual ............................................................................ 2-1 
How the Manual is Organised .................................................................. 2-1 
Initial Steps ................................................................................................ 2-2 
PC Requirements ...................................................................................... 2-2 
Equipment Inspection ...................................................................... 2-3 
Power Ratings ................................................................................... 2-4 
Packaging and Lifting Details ......................................................... 2-5 
Chapter 3: Product Overview .......................................... 3-1 
Product Range .................................................................................. 3-1 
AC30V Frame  D, E, F, G, H ...................................................................... 3-1 
Control Features ............................................................................... 3-2 
Functional Overview ........................................................................ 3-3 
Chapter 4: Installation ..................................................... 4-1 
Cubicle Mount ................................................................................... 4-1 
Dimensions for Cubicle Mount Installation ............................................. 4-1 
Mounting the Drive .................................................................................... 4-2 
Ventilation .................................................................................................. 4-2 
Cubicle Mounting Details (all frame sizes) .............................................. 4-3 
Through Panel Mount ....................................................................... 4-4 
Dimensions for Through Panel Installation ............................................ 4-4 
Frames D, E ............................................................................................... 4-4 
Frames F, G ............................................................................................... 4-5 
Frame H ...................................................................................................... 4-6 
Mounting the Drive .................................................................................... 4-7 
Ventilation .................................................................................................. 4-7 
Through Panel Mounting Details (all frame sizes) ................................. 4-8 
Cabling Bracket for Control & Main Cable ................................... 4-11 
Electrical Installation ...................................................................... 4-12 
Wiring Instructions.................................................................................. 4-12 
Power Wiring Connections ..................................................................... 4-13 
Control Module Cover Removal .................................................... 4-14 
Control Module Removal ............................................................... 4-15 
Control Wiring Connections ................................................................... 4-16 
Wiring Diagrams ............................................................................. 4-17 
The Default Application ........................................................................... 4-17 
Application Description ........................................................................... 4-17 
Application 0:  Basic Speed Control ...................................................... 4-19 
Application 1:  Auto/Manual Control ...................................................... 4-21 
Application 2:   Raise / Lower Trim ...................................................... 4-23 
Application 3:  Presets Speeds .............................................................. 4-25 
Application 4:  PID Control ..................................................................... 4-27 
Terminal Block Wire Range .................................................................... 4-29 
Terminal Tightening Torques ................................................................. 4-30 
Optional Equipment ................................................................................. 4-30 
Brake Wiring ............................................................................................. 4-30 
Fitting a Remote GKP ..................................................................... 4-31 
Getting Started ................................................................................ 4-32 
GKP Setup Wizard ................................................................................... 4-32 
Ethernet Communications ...................................................................... 4-33 
Firmware Update............................................................................. 4-35 
Updating the Drive firmware ................................................................... 4-35 
Chapter 5: Associated Equipment .................................. 5-1 
Main Points ................................................................................................. 5-1 
AC Motor Chokes.............................................................................. 5-2 
Dynamic Braking Resistors ............................................................. 5-3 
Wiring Details ............................................................................................. 5-3 
 ..................................................................................................................... 5-3 
Dynamic Braking Resistors ............................................................. 5-4 
Resistor Selection ...................................................................................... 5-4 
Circuit Breakers ................................................................................ 5-6 
External EMC Filters ......................................................................... 5-6 
Input Chokes ..................................................................................... 5-7 
Gaskets .............................................................................................. 5-7 
Cabling Bracket for Control & Main Cable ..................................... 5-7 
Option Cards ..................................................................................... 5-8 
Installation Details ..................................................................................... 5-9 
Chapter 6 Safe Torque Off SIL3/PLe ............................... 6-1 
General Information ......................................................................... 6-1 
STO Functional Description ...................................................................... 6-2 
Alignment to European Standards ................................................. 6-3 
EN ISO13849-1:2008 .................................................................................. 6-3 
EN61800-5-2:2007 and EN61508 ............................................................... 6-4 
Safety Specification ......................................................................... 6-5