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Dynapac MF2500CS User Manual

Dynapac MF2500CS
626 pages
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Operating Instructions
Feeder
MF2500CS / MF2500CM
Type 704 / 705
04-0119
4812071991

Table of Contents

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Dynapac MF2500CS Specifications

General IconGeneral
BrandDynapac
ModelMF2500CS
CategoryWire Feeders
LanguageEnglish

Summary

Preface

General safety instructions

Explanation of safety signs and signal words like Danger, Warning, Caution, and Note.

Residual risks

Risks that remain after safety measures; caused by usage, parts, maintenance.

Sensibly predictable incorrect usage

Examples of misuse that voids warranty and makes operator responsible.

Correct use and application

Vehicle description

Application

Describes the feeder's purpose as a link between paver finishers and transport vehicles.

Description of assemblies and functions

Details the various assemblies and their functions with numbered diagrams.

Danger zones

Illustrates danger zones for standard and slewing belt versions.

Safety devices

Identifies and lists various safety devices on the vehicle.

Technical data

Provides specifications like dimensions, weights, capacity, and speeds.

Transportation

Safety regulations for transportation on a low-bed trailer

Outlines critical safety rules for loading and unloading vehicles on trailers.

Securing the load

Provides instructions and examples for correctly securing the load on a low-bed trailer.

Driving onto the low-bed trailer

Instructions and warnings for safely driving the vehicle onto the low-bed trailer.

Towing

Procedures and safety measures for towing the vehicle.

Operation

Safety regulations

General safety rules for operation, including dangers of starting and entering hazardous areas.

Controls

Identification and function of various controls on the operator's control station.

Operating panel

Details the layout and function of the operating panel.

Operation

Operation of the input and display terminal

How to operate the input and display terminal, including button layout and menu navigation.

Menu operation - procedure for adjusting parameters

Step-by-step guide to navigating menus and adjusting parameters.

Menu structure

Overview of the menu structure and available displays in the "Home" screen.

Engine speed" menu / Engine measured value display

How to adjust engine speed and view engine measured values.

Terminal error messages

Explains symbols for status, warning, and error messages.

Mode of operation

Vehicle control elements

Identifies and describes the control elements on the operator's station.

Control elements on the operator's control station

Details the location and function of controls on the operator's station.

Preparing for operation

Preparing for operation

Lists required devices and aids for preparing the vehicle for operation.

Before starting work

Steps to perform before starting work, including safety checks and vehicle inspection.

Starting the vehicle

Procedures for starting the vehicle, including normal and external starting.

Preparation for transportation

Steps required to prepare the vehicle for transportation.

Set-up and modification

Special safety instructions

Safety precautions specific to set-up and modification procedures.

Automatic steering unit

Details the automatic steering unit and its components.

Mounting the automatic steering unit

Step-by-step guide for mounting and aligning the automatic steering unit.

Mount slewing belt SW5500 (o)

Instructions for mounting the SW5500 slewing belt.

Raise the slewing belt and fasten to the feeder

Procedures for raising and securely fastening the slewing belt to the feeder.

Mount slewing belt SW6500 (o)

Instructions for mounting the SW6500 slewing belt.

Maintenance overview

Maintenance overview

Provides an overview of all maintenance tasks and their corresponding chapters.

Maintenance - conveyor belt

Maintenance - conveyor belt

Details maintenance procedures for the conveyor belt.

Points of maintenance

Specific maintenance points for the conveyor belt, including tension checks.

Conveyor belt tension (1)

Instructions for checking and adjusting conveyor belt tension.

Check conveyor belt for damage and soiling

Procedures for inspecting the conveyor belt for damage, wear, and dirt.

Central lubrication system (3)

Information on maintaining the central lubrication system, including checking and filling the lubricant tank.

Move scraper into working position before starting work, carry out function test/adjust distance

Procedure for moving the scraper to working position and performing function tests.

Conveyor side shields (8)

Procedures for checking and adjusting the distance of conveyor side shields.

Maintenance - slewing belt

Maintenance - conveyor belt

Details maintenance procedures for the conveyor belt of the slewing belt.

Points of maintenance

Specific maintenance tasks for conveyor belt tension and chain.

Conveyor belt tension (1)

Instructions for checking and adjusting conveyor belt tension.

Check conveyor belt for damage and soiling

Procedures for inspecting the conveyor belt for damage and dirt.

Maintenance - slewing belt SW6500

Maintenance - conveyor belt

Details maintenance procedures for the conveyor belt of the SW6500 slewing belt.

Points of maintenance

Specific maintenance tasks for conveyor belt tension and chain.

Conveyor belt tension (1)

Instructions for checking and adjusting conveyor belt tension.

Check conveyor belt for damage and soiling

Procedures for inspecting the conveyor belt for damage and dirt.

Maintenance - engine assembly Tier 3

Maintenance - engine assembly

General information on engine assembly maintenance for Tier 3 engines.

Maintenance intervals

Table showing maintenance intervals for engine components like fuel, oil, and cooling systems.

Maintenance points

Details specific maintenance tasks for the engine fuel tank.

Engine fuel tank (1)

Instructions for checking and filling the engine fuel tank.

Engine lube oil system (2)

Procedures for checking and changing the engine lube oil.

Engine cooling system (5)

Procedures for checking and changing the engine coolant.

Maintenance - engine assembly Tier 4F

Maintenance - engine assembly

General information on engine assembly maintenance for Tier 4F engines.

Maintenance intervals

Table showing maintenance intervals for engine components like fuel, oil, and cooling systems.

AdBlue / DEF tank (6)

Information on storage and handling of AdBlue / DEF.

AdBlue / DEF dosing unit

Procedures for replacing the filter element in the AdBlue / DEF dosing unit.

Maintenance - hydraulic system

Maintenance - hydraulic system

Details maintenance procedures for the hydraulic system.

Maintenance points

Specific maintenance tasks for the hydraulic oil tank.

Hydraulic oil tank (1)

Instructions for checking and filling the hydraulic oil tank.

Suction/return flow hydraulic filter (2)

Procedures for replacing the suction/return flow hydraulic filter.

High-pressure filter (3)

Instructions for replacing high-pressure filter elements.

Maintenance - drive units

Maintenance - drive units

Details maintenance procedures for the drive units.

Maintenance intervals

Table showing maintenance intervals for drive unit components.

Maintenance points

Specific maintenance tasks for chain tension and rollers.

Chain tension (1)

Instructions for checking and adjusting chain tension.

Bottom plates (2)

Instructions for installing new bottom plates.

Rollers (3)

Guidelines for replacing rollers and checking bolt torques.

Maintenance - electrical system

Maintenance - electrical system

Details maintenance procedures for the electrical system.

Maintenance intervals

Table showing maintenance intervals for batteries and fuses.

Maintenance points

Procedures for maintaining the batteries, including checking electrolyte level and recharging.

Electrical fuses / relays

Identifies main fuses and fuses in the terminal box.

Maintenance - lubricating points

Maintenance - lubricating points

Provides information on lubricating points for various assemblies.

Maintenance intervals

Table showing maintenance intervals for the central lubrication system.

Chain lubricating system (1)

Information on the chain lubricating system and its operation.

Central lubrication system

Procedures for checking the filling level and bleeding the central lubrication system.

Maintenance - special equipment

Maintenance - special equipment

Details maintenance for special equipment like hopper and conveyor remixers.

Maintenance intervals - hopper remixer

Table showing maintenance intervals for hopper augers.

Maintenance - conveyor remixer-

Table showing maintenance intervals for scrapers, augers, and cutting wedges.

Hopper augers - Grease the bearing (1)

Instructions for greasing the hopper auger bearings.

Check the tension of the drive chains (2)

Procedures for checking and adjusting drive chain tension.

Auger - check wear (3)

Guidelines for checking auger wear.

Conveyor remixer

Instructions for checking the scraper's function and wear.

Checking, shutdown, cleaning

Tests, checks, cleaning, shutdown

Outlines procedures for tests, checks, cleaning, and shutdown.

General visual inspection

Daily routine inspections of vehicle components.

Check that the bolts and nuts fit firmly

Instructions for checking and ensuring that bolts and nuts are securely fastened.

Ladders, steps

Instructions for checking the surface structure of steps and ladders.

Cleaning - general

General procedures for cleaning the vehicle.

Cleaning the conveyor system

Procedures for cleaning the conveyor system, including safety warnings.

Lubricants and operating substances

Lubricants and operating substances

Lists recommended lubricants and operating substances for the vehicle.

Capacities

Provides a table of fluid and component capacities for the vehicle.

Operating substance specifications

Details specifications for drive engine fuel and lubricating oil recommendations.

Drive engine TIER IV (o) - fuel specification

Specifies fuel requirements for Tier IV engines, including sulphur limits.

Drive engine TIER 3, 4F, Stage V (o) - lubricating oil

Lists recommended lubricating oils for different engine tiers.

Cooling system

Lists recommended coolant specifications.

Hydraulic system

Lists recommended hydraulic oil specifications.

AdBlue / DEF tank (6)

Information on storage and handling of AdBlue / DEF.

AdBlue / DEF dosing unit

Procedures for replacing the filter element in the AdBlue / DEF dosing unit.