Dynapac MF2500CS - Maintenance overview

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F 25 1

F 25 Maintenance overview

1 Maintenance overview

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Table of Contents

Table of contents3
V Preface15
- 1 General safety instructions16
- 2 CE identification and declaration of conformity24
- 3 Guarantee conditions24
- 4 Residual risks25
- 5 Sensibly predictable incorrect usage26
A Correct use and application27
B Vehicle description29
- 1 Application29
- 2 Description of assemblies and functions30
  - 2.1 Vehicle33
    - Construction33
- 3 Danger zones37
  - 3.1 Danger zone, standard version37
  - 3.2 Danger zone, with slewing belt option37
- 4 Safety devices39
- 5 Technical data41
- 6 Location of instruction labels and type plates53
- 7 EN standards73
C 11 Transportation75
- 1 Safety regulations for transportation on a low-bed trailer75
- 2 Transportation on low-bed trailers77
  - Preparations78
- 3 Securing the load80
- 4 Securing the load86
- 5 Low-bed trailer transportation, slewing belt S5500 (solo)92
  - Low-bed trailer requirements92
  - 5.1 Prepare low-bed trailer and conveyor belt92
- 6 Low-bed trailer transportation, slewing belt S6500 (solo)94
- 7 Securing the load98
- 8 Transportation101
  - Preparations102
  - 8.1 Driving mode103
- 9 Loading by crane104
  - Loading the vehicle105
  - Loading the slewing conveyor belt (o)106
- 10 Towing108
- 11 Safely parking the vehicle112
D 11 Operation115
- 1 Safety regulations115
- 2 Controls117
  - 2.1 Operating panel117
D 23 Operating the display199
- 1 Operation of the input and display terminal200
  - Button layout on the display200
  - 1.1 Menu operation - procedure for adjusting parameters203
- 2 Menu structure208
- 3 Terminal error messages245
- 4 Menu structure of the setting and display menus258
D 30 Mode of operation259
- 1 Vehicle control elements259
  - 1.1 Control elements on the operator's control station259
  - 1.1 Mounting the automatic steering unit on the feeder291
D 41 Mode of operation299
- 1 Preparing for operation299
- 2 Malfunctions332
E Set-up and modification337
- 1 Special safety instructions337
- 2 Automatic steering unit338
  - 2.1 Mounting the automatic steering unit339
- 3 Mount slewing belt SW5500 (o)342
- 4 Mount slewing belt SW6500 (o)349
- 5 Remove slewing belt SW6500 (o)358
- 6 Stone guard362
  - Mount stone guard363
F 11 Maintenance365
- 1 Maintenance safety instructions365
- 2 Maintenance and repair work with height-adjustable control platform (o)368
  - 2.1 Insert the platform locking mechanisms369
F 25 Maintenance overview371
- 1 Maintenance overview371
F 30 Maintenance - conveyor belt373
- 1 Maintenance - conveyor belt373
  - 1.1 Maintenance intervals375
  - 1.2 Points of maintenance379
F 32 Maintenance - slewing belt403
- 1 Maintenance - conveyor belt403
  - 1.1 Maintenance intervals405
  - 1.2 Maintenance points408
F 33 Maintenance - slewing belt SW6500429
- 1 Maintenance - conveyor belt429
  - 1.1 Maintenance intervals431
  - 1.2 Maintenance points434
F 50 Maintenance - engine assembly Tier 3 (o)455
- 1 Maintenance - engine assembly455
  - 1.1 Maintenance intervals457
  - 1.2 Maintenance points460
F 52 Maintenance - engine assembly Tier 4F (o)471
- 1 Maintenance - engine assembly471
  - 1.1 Maintenance intervals473
  - 1.2 Maintenance points477
F 53 Maintenance - engine assembly Stage V (o)505
- 1 Maintenance - engine assembly505
  - 1.1 Maintenance intervals507
  - 1.2 Points of maintenance511
F 60 Maintenance - hydraulic system541
- 1 Maintenance - hydraulic system541
  - 1.1 Maintenance intervals544
  - 1.2 Maintenance points546
F 71 Maintenance - drive units557
- 1 Maintenance - drive units557
  - 1.1 Maintenance intervals559
  - 1.2 Maintenance points562
F 81 Maintenance - electrical system571
- 1 Maintenance - electrical system571
  - 1.1 Maintenance intervals573
  - 1.2 Maintenance points574
    - Batteries (1)574
    - Recharging the batteries575
- 2 Electrical fuses / relays576
  - 2.1 Main fuses (A)576
  - 2.2 Fuses in terminal box (B)577
    - Relays in the engine compartment580
    - Relays in terminal box (C)581
F 90 Maintenance - lubricating points583
- 1 Maintenance - lubricating points583
  - 1.1 Maintenance intervals584
  - 1.2 Maintenance points585
    - Chain lubricating system (1)585
    - Bearing points (2)588
F 95 Maintenance - special equipment589
- 1 Maintenance - special equipment589
F 100 Checking, shutdown, cleaning601
- 1 Tests, checks, cleaning, shutdown601
  - 1.1 Maintenance intervals602
- 2 General visual inspection603
- 3 Check that the bolts and nuts fit firmly603
- 4 Inspection by an expert604
- 5 Ladders, steps604
- 6 Cleaning - general605
- 7 Cleaning the conveyor system606
- 8 Preserving the feeder611
- 9 Environmental protection, disposal613
  - 9.1 Environmental protection613
  - 9.2 Disposal613
- 10 Bolts - torques614
  - 10.1 Standard metric threads - strength class 8.8 / 10.9 / 12.9614
  - 10.2 Fine metric threads - strength class 8.8 / 10.9 / 12.9615
F 110 Lubricants and operating substances617
- 1 Lubricants and operating substances617
  - 1.1 Capacities619
- 2 Operating substance specifications620