Dynapac MF2500CS - Points of maintenance; Conveyor belt tension (1)

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F 30 7

1.2 Points of maintenance

Conveyor belt tension (1)

Check tension:

When the conveyor belt end piece is in the horizontal position, conveyor belt

sag (A) must be correctly at the marked position to the lower edge of the chain must

be 0 mm +/- 5 mm!

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Table of contents3
V Preface15
- 1 General safety instructions16
- 2 CE identification and declaration of conformity24
- 3 Guarantee conditions24
- 4 Residual risks25
- 5 Sensibly predictable incorrect usage26
A Correct use and application27
B Vehicle description29
- 1 Application29
- 2 Description of assemblies and functions30
  - 2.1 Vehicle33
    - Construction33
- 3 Danger zones37
  - 3.1 Danger zone, standard version37
  - 3.2 Danger zone, with slewing belt option37
- 4 Safety devices39
- 5 Technical data41
- 6 Location of instruction labels and type plates53
- 7 EN standards73
C 11 Transportation75
- 1 Safety regulations for transportation on a low-bed trailer75
- 2 Transportation on low-bed trailers77
  - Preparations78
- 3 Securing the load80
- 4 Securing the load86
- 5 Low-bed trailer transportation, slewing belt S5500 (solo)92
  - Low-bed trailer requirements92
  - 5.1 Prepare low-bed trailer and conveyor belt92
- 6 Low-bed trailer transportation, slewing belt S6500 (solo)94
- 7 Securing the load98
- 8 Transportation101
  - Preparations102
  - 8.1 Driving mode103
- 9 Loading by crane104
  - Loading the vehicle105
  - Loading the slewing conveyor belt (o)106
- 10 Towing108
- 11 Safely parking the vehicle112
D 11 Operation115
- 1 Safety regulations115
- 2 Controls117
  - 2.1 Operating panel117
D 23 Operating the display199
- 1 Operation of the input and display terminal200
  - Button layout on the display200
  - 1.1 Menu operation - procedure for adjusting parameters203
- 2 Menu structure208
- 3 Terminal error messages245
- 4 Menu structure of the setting and display menus258
D 30 Mode of operation259
- 1 Vehicle control elements259
  - 1.1 Control elements on the operator's control station259
  - 1.1 Mounting the automatic steering unit on the feeder291
D 41 Mode of operation299
- 1 Preparing for operation299
- 2 Malfunctions332
E Set-up and modification337
- 1 Special safety instructions337
- 2 Automatic steering unit338
  - 2.1 Mounting the automatic steering unit339
- 3 Mount slewing belt SW5500 (o)342
- 4 Mount slewing belt SW6500 (o)349
- 5 Remove slewing belt SW6500 (o)358
- 6 Stone guard362
  - Mount stone guard363
F 11 Maintenance365
- 1 Maintenance safety instructions365
- 2 Maintenance and repair work with height-adjustable control platform (o)368
  - 2.1 Insert the platform locking mechanisms369
F 25 Maintenance overview371
- 1 Maintenance overview371
F 30 Maintenance - conveyor belt373
- 1 Maintenance - conveyor belt373
  - 1.1 Maintenance intervals375
  - 1.2 Points of maintenance379
F 32 Maintenance - slewing belt403
- 1 Maintenance - conveyor belt403
  - 1.1 Maintenance intervals405
  - 1.2 Maintenance points408
F 33 Maintenance - slewing belt SW6500429
- 1 Maintenance - conveyor belt429
  - 1.1 Maintenance intervals431
  - 1.2 Maintenance points434
F 50 Maintenance - engine assembly Tier 3 (o)455
- 1 Maintenance - engine assembly455
  - 1.1 Maintenance intervals457
  - 1.2 Maintenance points460
F 52 Maintenance - engine assembly Tier 4F (o)471
- 1 Maintenance - engine assembly471
  - 1.1 Maintenance intervals473
  - 1.2 Maintenance points477
F 53 Maintenance - engine assembly Stage V (o)505
- 1 Maintenance - engine assembly505
  - 1.1 Maintenance intervals507
  - 1.2 Points of maintenance511
F 60 Maintenance - hydraulic system541
- 1 Maintenance - hydraulic system541
  - 1.1 Maintenance intervals544
  - 1.2 Maintenance points546
F 71 Maintenance - drive units557
- 1 Maintenance - drive units557
  - 1.1 Maintenance intervals559
  - 1.2 Maintenance points562
F 81 Maintenance - electrical system571
- 1 Maintenance - electrical system571
  - 1.1 Maintenance intervals573
  - 1.2 Maintenance points574
    - Batteries (1)574
    - Recharging the batteries575
- 2 Electrical fuses / relays576
  - 2.1 Main fuses (A)576
  - 2.2 Fuses in terminal box (B)577
    - Relays in the engine compartment580
    - Relays in terminal box (C)581
F 90 Maintenance - lubricating points583
- 1 Maintenance - lubricating points583
  - 1.1 Maintenance intervals584
  - 1.2 Maintenance points585
    - Chain lubricating system (1)585
    - Bearing points (2)588
F 95 Maintenance - special equipment589
- 1 Maintenance - special equipment589
F 100 Checking, shutdown, cleaning601
- 1 Tests, checks, cleaning, shutdown601
  - 1.1 Maintenance intervals602
- 2 General visual inspection603
- 3 Check that the bolts and nuts fit firmly603
- 4 Inspection by an expert604
- 5 Ladders, steps604
- 6 Cleaning - general605
- 7 Cleaning the conveyor system606
- 8 Preserving the feeder611
- 9 Environmental protection, disposal613
  - 9.1 Environmental protection613
  - 9.2 Disposal613
- 10 Bolts - torques614
  - 10.1 Standard metric threads - strength class 8.8 / 10.9 / 12.9614
  - 10.2 Fine metric threads - strength class 8.8 / 10.9 / 12.9615
F 110 Lubricants and operating substances617
- 1 Lubricants and operating substances617
  - 1.1 Capacities619
- 2 Operating substance specifications620

Dynapac MF2500CS - Points of maintenance; Conveyor belt tension (1)

Table of Contents