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MF2500CS
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Dynapac MF2500CS - Auger - check wear (3)
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F 95 7
Hopper augers - check wear (3)
A
The auger must be
replaced if the sur
-
face of the auger
flight (A) becomes
sharp-edged, the di
ameter of the auger
is reduced or the plating is worn.
f
Risk of injury due
to sharp-edged parts!
A
594
596
Table of Contents
Main Page
Table of contents
3
V Preface
15
1 General safety instructions
16
1.1 Laws, guidelines, accident prevention regulations
16
1.2 Safety signs, signal words
17
"Danger"!
17
"Warning"!
17
"Caution"!
17
"Note"!
17
1.3 Other supplementary information
17
1.4 Warning symbols
18
1.5 Prohibitive symbols
20
1.6 Protective equipment
21
1.7 Environmental protection
22
1.8 Fire prevention
22
1.9 Additional information
23
2 CE identification and declaration of conformity
24
3 Guarantee conditions
24
4 Residual risks
25
5 Sensibly predictable incorrect usage
26
A Correct use and application
27
B Vehicle description
29
1 Application
29
2 Description of assemblies and functions
30
2.1 Vehicle
33
Construction
33
3 Danger zones
37
3.1 Danger zone, standard version
37
3.2 Danger zone, with slewing belt option
37
4 Safety devices
39
5 Technical data
41
5.1 Dimensions MF2500CS, standard version (all dimensions in mm)
41
5.2 Dimensions MF2500CS, with slewing belt option SW5500 (all dimensions in mm)
42
5.3 Dimensions MF2500CS, with slewing belt option SW6500 (all dimensions in mm)
43
5.4 Dimensions MF2500CS, - "hydraulically adjustable end piece" (all dimensions in mm)
44
5.5 Dimensions, slewing belt SW5500, solo (all dimensions in mm)
45
5.6 Dimensions, slewing belt SW6500, solo (all dimensions in mm)
46
5.7 Dimensions MF2500CM, standard version (all dimensions in mm)
47
5.8 Allowed angle of rise and slope
48
5.9 Allowed angle of rise and slope with slewing belt option
48
5.10 Permissible approach angle
49
5.11 Weights (all weights in t)
50
5.12 Capacity data
50
5.13 Conveyor belt speeds
50
5.14 Travel drive/traction unit
51
5.15 Engine EU IIIa / Tier 3 (o)
51
5.16 Engine EU IV / Tier 4 final (o)
51
5.17 Engine stage V (o)
51
5.18 Hydraulic system
52
5.19 Material compartment (hopper)
52
5.20 Material transfer
52
5.21 Electrical system
52
5.22 Permissible temperature ranges
52
6 Location of instruction labels and type plates
53
6.1 Remixer sign (o)
58
6.2 Warning signs
59
6.3 Information signs
62
6.4 CE marking
65
6.5 Instructive symbols, prohibitive symbols, warning symbols
66
6.6 Danger symbols
67
6.7 Further warnings and operating instructions
68
6.8 Nameplate for the feeder (41)
70
6.9 Type plate slewing belt (42) (o)
71
6.10 Engine type plate
72
7 EN standards
73
7.1 Continuous sound pressure MF2500CS/CM, Cummins QSB 6.7 / B6.7
73
7.2 Operating conditions during measurement
73
7.3 Vibration acting on the entire body
73
7.4 Vibrations acting on hands and arms
73
7.5 Electromagnetic compatibility (EMC)
73
C 11 Transportation
75
1 Safety regulations for transportation on a low-bed trailer
75
2 Transportation on low-bed trailers
77
Preparations
78
3 Securing the load
80
3.1 Prepare the low-bed trailer
80
3.2 Driving onto the low-bed trailer
81
3.3 Lashing equipment - MF2500CS
83
3.4 Loading
84
3.5 Preparing the vehicle
85
4 Securing the load
86
4.1 Securing at the front
86
4.2 Securing at the rear
87
4.3 Securing the conveyor belt
88
4.4 After transportation
89
Protective roof (o)
90
5 Low-bed trailer transportation, slewing belt S5500 (solo)
92
Low-bed trailer requirements
92
5.1 Prepare low-bed trailer and conveyor belt
92
6 Low-bed trailer transportation, slewing belt S6500 (solo)
94
Low-bed trailer requirements
94
6.1 Prepare low-bed trailer and conveyor belt
94
6.2 Lashing equipment
96
6.3 Loading the slewing belt (o)
97
7 Securing the load
98
7.1 Securing at the front
98
7.2 Securing at the rear
99
7.3 After transportation
100
8 Transportation
101
Preparations
102
8.1 Driving mode
103
9 Loading by crane
104
Loading the vehicle
105
Loading the slewing conveyor belt (o)
106
10 Towing
108
Bypass function travel drive pump Tier3, Tier4F
109
Bypass function travel drive pump Stage V
110
Towing
111
11 Safely parking the vehicle
112
D 11 Operation
115
1 Safety regulations
115
2 Controls
117
2.1 Operating panel
117
Side operating unit - front
172
Side operating unit - rear
176
Side operating unit - slewing conveyor belt SW5500 (o)
180
Side operating unit - slewing conveyor belt SW6500 (o)
184
Joystick - travel drive / slewing belt (o)
188
D 23 Operating the display
199
1 Operation of the input and display terminal
200
Button layout on the display
200
1.1 Menu operation - procedure for adjusting parameters
203
Selecting and changing an adjustment parameter in a menu
205
Parameter input into the memory buffer
206
Selecting and changing a selection possibility in a menu
207
2 Menu structure
208
Menu of the "Home" displays
208
Displays:
208
"Home" menu - sub-menus
210
"Home" functions / "Quick settings"
211
"Engine speed" menu / Engine measured value display
213
"Particulate filter regeneration" menu (o)
214
"Paving area / Automatic steering unit" menu
216
"Conveyor angle / distance control" display and setting menu
217
"Conveyor angle / distance control" display and setting menu
218
"Slewing assistant" display and setting menu (o)
219
"Material control" menu
220
"Front mixer / rear mixer" set-up menu
221
"Camera display" menu (o)
223
"Error memory" menu
224
Detailed display "Error messages with travel drive stop"
225
Detailed display "Vehicle warning messages"
226
Detailed display "Engine error messages"
227
"Basic" menu
228
"Service" menu
229
"Info & settings" menu
230
Display of the following information:
230
"Functions / intervals" set up menu
231
"Belt control conveying belt functions" set up menu
232
"Day/night lighting" set-up menu
233
"Display" set-up menu
234
"Camera / display" set-up menu
235
Setting range 0-100%
235
"Licence text" display
236
"Remote lock" menu
237
(B): Remote Lock active
238
Display of the following information:
238
"Lock" menu
239
"Service report" menu
240
Display of the following information:
240
Report for Dynapac service technician - step I
241
Report for Dynapac service technician - step II
242
Report for servicing carried out by the customer - step I
243
Report for servicing carried out by the customer - step II
244
3 Terminal error messages
245
Status, warning and error messages symbols
245
3.1 Error message drive lever
252
3.2 Drive engine error codes
253
3.3 Error codes
257
4 Menu structure of the setting and display menus
258
D 30 Mode of operation
259
1 Vehicle control elements
259
1.1 Control elements on the operator's control station
259
Ladder
260
Raisable platform
261
Emergency descent
261
Protective roof (o)
262
Protective roof (o)
264
Windscreen wiper
265
Mirror
265
Seat bracket and seat console, swivelling
266
Operating panel console, swivelling and telescopic
268
Driver's seat, type I
269
Driver's seat, type II
270
Storage space
271
Conveyor belt maintenance flap
271
Batteries
272
Main battery switch
272
Hopper transport safeguard
273
Conveyor belt lighting
274
Engine compartment lighting (o)
274
Light Assist (o)
274
LED working light
275
Camera system (o)
276
Surface course / binder course signal lamps (o)
277
Emulsion spraying system
278
Spring arm scraper
280
24 volt / 12 volt sockets (o)
281
Chain lubricating system
282
Lane clearer (o)
283
Fire extinguisher (o)
283
Rotary beacon (o)
284
Hopper scraper
285
Ultrasonic sensor for height sensing:
286
Distance sensor
287
Distance display
288
Automatic steering unit
290
1.1 Mounting the automatic steering unit on the feeder
291
Mounting and aligning the sensor
292
Connecting the sensor
292
Tray
293
Fuse box
293
Illuminated balloon (o)
294
Installation and operation
296
Decommissioning
297
Cleaning
297
Service safety
297
D 41 Mode of operation
299
1 Preparing for operation
299
Required devices and aids
299
Before starting work (in the morning or when starting paving)
301
Check list for the vehicle operator
302
1.1 Starting the vehicle
304
Before starting the vehicle
304
"Normal" starting
304
External starting (starting aid)
306
After starting
309
Observe indicator lamps
311
Engine coolant temperature check (A)
311
Battery charge indicator lamp (B)
311
Diesel engine oil pressure indicator lamp (C)
311
Travel drive oil pressure indicator lamp (D)
313
1.2 Preparation for transportation
315
Driving and stopping the vehicle
317
1.3 Preparations for feeder operation
319
Separator fluid
319
Loading/conveying material
321
1.4 Starting for feeder operation
323
Operation during compact asphalt paving
325
Material change with empty hopper
325
Distance display
326
1.5 Interrupting/terminating operation
329
During breaks in paving (e.g. delay due to material trucks)
329
During longer interruptions (e.g. lunch break)
329
When work is finished
331
2 Malfunctions
332
2.1 Malfunctions - cause - remedy
332
2.2 Lower slewing belt (o) / hydraulic end piece (o) in the event of a malfunction
334
2.3 Lower height-adjustable platform (o) in the event of a malfunction
336
E Set-up and modification
337
1 Special safety instructions
337
2 Automatic steering unit
338
2.1 Mounting the automatic steering unit
339
Mounting and aligning the sensor
340
Connecting the sensor
340
Automatic steering unit operating instructions
341
3 Mount slewing belt SW5500 (o)
342
Preparing the vehicle
342
Preparing the slewing belt
343
Raise the slewing belt and fasten to the feeder
344
4 Mount slewing belt SW6500 (o)
349
Preparing the vehicle
349
Mount the slewing belt to the feeder
350
Mount the latch
356
Before commissioning
357
5 Remove slewing belt SW6500 (o)
358
6 Stone guard
362
Mount stone guard
363
F 11 Maintenance
365
1 Maintenance safety instructions
365
2 Maintenance and repair work with height-adjustable control platform (o)
368
2.1 Insert the platform locking mechanisms
369
F 25 Maintenance overview
371
1 Maintenance overview
371
F 30 Maintenance - conveyor belt
373
1 Maintenance - conveyor belt
373
1.1 Maintenance intervals
375
1.2 Points of maintenance
379
Conveyor belt tension (1)
379
Conveyor belt - Replace chain
381
Check conveyor belt for damage and soiling
382
Conveyor belt - screw connections
383
Emulsion spraying system (2)
384
Central lubrication system (3)
385
Central lubrication system Check filling level
385
Solo scraper (4a) (o)
387
Relieve scraper
388
Move scraper into working position before starting work, carry out function test/adjust distance
389
Double scraper (4b) (o)
390
Relieve scraper
391
Move scraper into working position before starting work, carry out function test/adjust distance
393
Clean scraper/routine check
395
Wear check, readjust/replace scraper blades
397
Scraper basic setting
398
Screw connections (5)
399
Lubrication points (6)
400
Belt drive guide
400
Bearing points
400
Guide rails (7)
401
Conveyor side shields (8)
402
F 32 Maintenance - slewing belt
403
1 Maintenance - conveyor belt
403
1.1 Maintenance intervals
405
1.2 Maintenance points
408
Conveyor belt tension (1)
408
Belt tension
409
Conveyor belt - Replace chain
410
Check conveyor belt for damage and soiling
411
Conveyor belt - screw connections
412
Check conveyor belt frame for deposits, clean (2)
413
Double scraper (4)
415
Relieve scraper
416
Move scraper into working position before starting work, carry out function test/adjust distance
418
Clean scraper/routine check
420
Wear check, readjust/replace scraper blades
422
Screw connections (5)
423
Lubrication points (6)
424
Swivel joint - bearing
424
Belt drive guide
424
Bearing points
425
Guide rails (7)
426
Conveyor side shields (8)
427
F 33 Maintenance - slewing belt SW6500
429
1 Maintenance - conveyor belt
429
1.1 Maintenance intervals
431
1.2 Maintenance points
434
Conveyor belt tension (1)
434
Belt tension
435
Conveyor belt - Replace chain
436
Check conveyor belt for damage and soiling
437
Conveyor belt - screw connections
438
Check conveyor belt frame for deposits, clean (2)
439
Double scraper (4)
441
Relieve scraper
442
Move scraper into working position before starting work, carry out function test/adjust distance
444
Clean scraper/routine check
446
Wear check, readjust/replace scraper blades
448
Screw connections (5)
449
Lubrication points (6)
450
Swivel joint - bearing
450
Belt drive guide
450
Bearing points
451
Chain guide (7)
452
Conveyor side shields (8)
453
F 50 Maintenance - engine assembly Tier 3 (o)
455
1 Maintenance - engine assembly
455
1.1 Maintenance intervals
457
1.2 Maintenance points
460
Engine fuel tank (1)
460
Engine lube oil system (2)
461
Engine fuel system (3)
464
Engine air filter (4)
466
Engine cooling system (5)
468
Engine drive belt (6)
470
F 52 Maintenance - engine assembly Tier 4F (o)
471
1 Maintenance - engine assembly
471
1.1 Maintenance intervals
473
1.2 Maintenance points
477
Engine fuel tank (1)
477
Engine lube oil system (2)
479
Engine fuel system (3)
482
Engine air filter (4)
484
Engine cooling system (5)
486
AdBlue® / DEF tank (6)
488
AdBlue® / DEF tank - suction filter
491
Filter change < / = s/n 003055
493
Filter change > / = s/n 003056
496
AdBlue® / DEF tank - tank cover
499
AdBlue® / DEF dosing unit
501
Engine drive belt (7)
502
Crankshaft ventilation filter (8)
503
Exhaust system - diesel oxidisation catalytic converter (9)
504
F 53 Maintenance - engine assembly Stage V (o)
505
1 Maintenance - engine assembly
505
1.1 Maintenance intervals
507
1.2 Points of maintenance
511
Engine fuel tank (1)
511
Engine lube oil system (2)
513
Engine fuel system (3)
516
Engine air filter (4)
518
Engine cooling system (5)
520
AdBlue® / DEF tank (6)
522
AdBlue® / DEF tank - suction filter
525
AdBlue® / DEF tank - tank cover
530
AdBlue® / DEF dosing unit
533
Cleaning and checking for reusability
536
Installation
537
Final jobs of work
537
Engine drive belt (7)
538
Exhaust system - diesel oxidisation catalytic converter (8)
539
F 60 Maintenance - hydraulic system
541
1 Maintenance - hydraulic system
541
1.1 Maintenance intervals
544
1.2 Maintenance points
546
Hydraulic oil tank (1)
546
Suction/return flow hydraulic filter (2)
548
Bleeding the filter
549
High-pressure filter (3)
550
Pump distribution gear (4)
551
Bleeder
552
Hydraulic hoses (5)
553
Marking hydraulic hoses / storage period, period of use
555
Auxiliary flow filter (6)
556
F 71 Maintenance - drive units
557
1 Maintenance - drive units
557
1.1 Maintenance intervals
559
1.2 Maintenance points
562
Chain tension (1)
562
Bottom plates (2)
565
Rollers (3)
566
Planetary gear (4)
567
Screw connections
568
Lubrication points (5)
569
Drive unit guide
569
F 81 Maintenance - electrical system
571
1 Maintenance - electrical system
571
1.1 Maintenance intervals
573
1.2 Maintenance points
574
Batteries (1)
574
Recharging the batteries
575
2 Electrical fuses / relays
576
2.1 Main fuses (A)
576
2.2 Fuses in terminal box (B)
577
Relays in the engine compartment
580
Relays in terminal box (C)
581
F 90 Maintenance - lubricating points
583
1 Maintenance - lubricating points
583
1.1 Maintenance intervals
584
1.2 Maintenance points
585
Chain lubricating system (1)
585
Bearing points (2)
588
F 95 Maintenance - special equipment
589
1 Maintenance - special equipment
589
1.1 Maintenance intervals - hopper remixer
591
1.2 Maintenance - conveyor remixer-
592
1.3 Maintenance points
593
Hopper augers
593
Check the tension of the drive chains (2)
594
Hopper augers - check wear (3)
595
Conveyor remixer
596
Checking the scraper for function and wear (4)
596
Check the tension of the drive chains (6)
598
Auger - check wear (7)
599
Cutting wedge - check wear (8)
600
F 100 Checking, shutdown, cleaning
601
1 Tests, checks, cleaning, shutdown
601
1.1 Maintenance intervals
602
2 General visual inspection
603
3 Check that the bolts and nuts fit firmly
603
4 Inspection by an expert
604
5 Ladders, steps
604
6 Cleaning - general
605
7 Cleaning the conveyor system
606
Before the work session
607
During the work session
607
After the work session
608
8 Preserving the feeder
611
8.1 Shutdowns for up to 6 months
611
8.2 Shutdowns lasting from 6 months to 1 year
611
8.3 Recommissioning the vehicle
611
8.4 Operating the vehicle in special climatic conditions or environments
612
9 Environmental protection, disposal
613
9.1 Environmental protection
613
9.2 Disposal
613
10 Bolts - torques
614
10.1 Standard metric threads - strength class 8.8 / 10.9 / 12.9
614
10.2 Fine metric threads - strength class 8.8 / 10.9 / 12.9
615
F 110 Lubricants and operating substances
617
1 Lubricants and operating substances
617
1.1 Capacities
619
2 Operating substance specifications
620
2.1 Drive engine TIER IV (o) - fuel specification
620
2.2 Drive engine TIER 3, 4F, Stage V (o) - lubricating oil
620
2.3 Cooling system
621
2.4 Hydraulic system
621
2.5 Pump distribution gear
621
2.6 Drive unit planetary gear
621
2.7 Separator emulsion
622
2.8 Chain oil
622
2.9 Grease
622
2.10 Drive engine - AdBlue® / DEF
623
2.11 Hydraulic oil
624
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