Honda InterceptorVF700F - VFR7500163.PDF

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V45
INTERCEPTOR.
12.
C
RA
N l(S1|ATT
SERI|ICE I1{FOR]||ATIOl{
GENERAL
o
All bearing
inserts are
select
fit
and are
identified
by color code. Select
replacement
bearings
from
the code tables.
After
installing new bearings.
recheck
them
with
plastigauge
to
verify
clearance.
o
Apply molybdenum
disulfide
grease
to the main
journals
and crankpins
during
assembly.
o
Before
removing
the
piston
and connecting
rod
assemblies, clean the
top of the cylinder
of
any carbon
deposits.
o
Forservicingthepiston,connectingrodandcrankshaft,thecrankcaseassemblymustbeseparated(Sectionll).
SPECIFICATIONS
TOROUE:
Crankpin: 30-34
N.m
(3.0-3.4
ks-m,22-25
tt-lbl
PISTO
N
SERVICE
INFORMATION
TROUBLESHOOTING
CONNECTING
ROD
REMOVAL
PISTON
REMOVAL
CRANKSHAFT
REMOVAL
12-1
12-2
12-3
124
12-7
BEARING
INSPECTION
12_8
BEARING SELECTION
12_10
CRANKSHAFT
INSTALLATION
12_12
PISTON AND ROD INSTALLATION
12_12
ITEM
STANDARD SERVICE
LIMIT
Crankshaft
Connecting
rod big end
side clearance 0.10-0.30
mm
(0.004-0.012
in) 0.40
mm
(0.016
in)
Runout 0.03 mm
(0.001
in)
Crankpin
oil clearance
0.028-0.052 mm
(0.001
1-0.0020
inl
0.08
mm
(0.003
in)
Main
journal
oil clearance
0.020-0.044
mm
(0.0008-0.0017
in) 0.06
mm
(0.002
in)
Cylinder
t.D.
70.000-70.015 mm
|r2.755-2.756 inl 70.10
mm
(2.76
inl
Warpage
0.10 mm
(0.004
in)
Piston
R
ing-to-groove
clearance
Top 0.015-0.045
mm
(0.0006-0.0018
in) 0.10 mm
(0.004
in)
Second
0.015-0.045 mm
(0.0006-0.0018
in) 0.10 mm
(0.004
in)
Ring end
gap
Top
0.20-0.35
mm
(0.008-0.014
in) 0.55
mm
(0.022
in)
Second
0.20-0.35
mm
(0.008-0.014
in)
0.55
mm
(0.022
in)
Oil
(Side
rail)
0.20-0.90
mm
(0.008-0.035
in)
1.1
mm
(0.04
in)
Piston
O.D.
69.960-69.990
mm
(2.754-2.755
inl
69.85
mm
(2.750
in)
Piston-to-cyl
inder clearance
0.01-0.055
mm
(0.004-0.002
in)
0.10
mm
(0.004
in)
Piston
pin
bore 18.002-1
8.008
mm
{0.7087-0.7090
in}
18.06
mm
(0.71
in)
Piston
pin
O.D.
17.994-18.000 mm
(0.7084-0,7086
in)
17.98
mm
(0.70
in)
Piston-to-piston
pin
ciearance
0.002-0.014 mm
(0.0001-0.0006
in)
0.04
mm
(0.002
in)
Connecting rod
small
end l.D.
18.016-18.034
mm
(0.7093-0.71
00
in) 18.08
mm
(0.712
inl
Piston
pin-to-connecting
rod
clearance
0O16-0.040
mm
(0.0006-
0.0016 inl 0.060
mm
(0,0024
in)
Cam
chain
Length
at 13 kg
(29
lb)
tension
323.85-324.30
mm
(12.750-12.7
67 inl
326.120 mm
(12.84
in)
12-
1
Date
of lssue: January,
1983
O HONDA
MOTOR
CO., LTD.