Honda InterceptorVF700F - VFR7500094.PDF

DIOIVEDA
V45 INTER,CEPIOR,
CLUTCH
SYSTEM
SERI|ICE INTORMATIO1{
GENERAL
o
This
section covers removal and installation
of the clutch
hydraulic
system,
clutch
and starter clutch.
o
DOT-4
brake fluid is used for
the
hydraulic
clutch
and is referred
to as clutch
fluid
in the
section. Do not use
other
types
of
f
luid as
they are
not
compatible.
o
Clutch
maintenance can be
done with the engine in
the frame.
SPECIFICATIONS
TOROUE
VALUES
Primary drive
gear
Clutch
lock
nut
Starter
clutch
TOOLS
Special
Snap ring
pliers
Gear holder
Common
Extension
Lock
nut wrench, 17
x 27
mm
Driver
Attachment,
37 x 40 mm
Pilot,35
mm
Universal holder
80-100
N.m
(8.0-10.0
ks-m,
58-72
ft-lb)
62-68 N'm
(6.2-6.8
kg-m, 45-49 ft-lb)
26-30
N.m
(2.6-3,0
kg-m,
19-22
ft-lb)
07924-MC7OOO2
or modif ied
07024-MC70001
or
07924-41
50000
or
O7924-MC70000
07716-0020500
---l
07716-0020399
--J-
or equivalent in U.S.A.
07749-001
0000
07746-0010200
07746-0040800
07725-0030000
STANDARD
SERVICE LIMIT
Clutch master cylinder
Cylinder l.D.
14.000-14.043
mm
(0,5512-0.5524
in)
14.06 mm
0.553
in)
Piston
O.D.
13.957-13.984
mm
0.5495-0.5506
in)
13.94
mm
0.549
in)
Clutch slave cylinder
Cylinder
l,D.
38.100-38.162 mm 1.5000-1
.5024 inl
38.18
mm 1.503
in)
Piston
O.D.
38.036-38.075 mm 1.4975-1.4990
in)
38.02
mm 1.497
in)
Clutch
Outer
guide
l.D.
24.995-25.O12
mm 0,9841-0.9847 in)
25.08 mm
(0.987
in)
Spring
free height
4.1 mm
(0.16
in)
3.9
mm
(0.15
in)
Clutch
center B l.D.
7 4.41
4-7 4.440 mm
Q.9297
-2.9307
inl 74.47
mm
(2.932inl
One way clutch
inner
O.D.
57 .7
1
O
-57
.840 mm
12.27
2O
-2.277
2
inl
57.60 mm
(2.268
inl
Disc thickness
3.72-3.88
mm
{0.147-0.153
in)
3.1
mm
(0.12
in)
Plate
warpage
0.30
mm
(0.012
in)
Pulse
coil air
gap
0.35-0.85
mm
(0.014-0.033
in)
Starter
clutch
Driven
gear
O.D.
47
.175-47.200 mm
(1.8573-1.8583
in)
47.16 mm
(1
.857
in)
7-2
Date
of lssue: January,
1983
OHONDA MOTOR
CO., LTD.