KAESER SIGMA CONTROL 2

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User Manual Controller

SIGMA CONTROL 2 SCREW FLUID ≥5.1.2 No.: 9_9450 13 USE

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Table of Contents3
SIGMA CONTROL 2 Quick Reference Guide11
Operating Elements11
Fig. 1 Operating Elements11
Display Elements12
Fig. 2 Display Elements12
Tab. 2 Display Elements12
Main Menu Overview13
Functions Overview13
Tab. 3 Main Menu Overview13
Tab. 4 Functions Overview14
Regarding this Document Using this Document16
Copyright16
Software16
Certification17
Updating the User Manual17
Symbols and Labels17
Warnings17
Potential Damage Warnings18
Tab. 5 Danger Levels and Their Definition (Personal Injury)18
Tab. 6 Danger Levels and Their Definition (Damage to Property)18
Other Alert Notes and Their Symbols19
Tab. 7 Formatting Options19
Technical Data Controller SIGMA CONTROL20
Versions and Options20
User Interface with Display, CPU and Interfaces20
Tab. 8 Versions and Options20
Tab. 9 User Interface20
Fig. 3 MCS Interfaces21
Tab. 10 Display Data21
Tab. 11 MCS Interfaces21
Fig. 4 MCSIO Interfaces22
Tab. 12 MCSIO Interfaces22
Inputs and Outputs with MCSIO23
Input/Output Modules23
Tab. 13 RFID23
Tab. 14 Inputs and Outputs with MCSIO23
Tab. 15 Maximum Cable Lengths23
Tab. 16 IOM-124
Tab. 17 IOM-224
Tab. 18 IOM-324
Sensors25
Tab. 19 Power Supply Specifications25
Tab. 20 Maximum Cable Lengths25
Tab. 21 Degree of Protection, IOM25
Tab. 22 IOM Dimensions25
Tab. 23 Pressure Transducer26
Tab. 24 Resistance Thermometer26
Safety and Responsibility Basic Instructions27
Specified Use27
Improper Use27
Design and Function28
Controller Overview28
Fig. 5 MCS System Design with IOM29
Fig. 6 MCSIO System Design29
Operating Panel30
Operating Elements30
Fig. 7 Operating Elements30
Display Elements31
Fig. 8 Display Elements31
RFID Reader32
Display32
Fig. 9 RFID Reader32
Tab. 26 Display Elements32
Tab. 27 RFID Reader32
Operating Mode33
Tab. 28 Data in the Header Depending on the Machine Type33
Main Menu34
Setting Parameters34
Activating Keys with Check Boxes35
Access Control35
Tab. 29 Reset Check Box Status35
Tab. 30 Check Box Status35
Kaeser Connect36
Fig. 10 KAESER CONNECT for SIGMA CONTROL36
Menu Overview37
Operating Mode37
Tab. 31 KAESER CONNECT Functions37
Menu Structure38
Tab. 32 Menu Structure of Main Menu41
Tab. 33 Status Menu43
Tab. 34 Configuration Menu47
Tab. 35 Pressure Control Menu48
Tab. 36 I/O Periphery Menu51
Tab. 37 Communication Menu53
Tab. 38 Connections Menu53
Tab. 39 Components Menu54
Tab. 40 Power Switching Menu56
Operating Modes and Control Modes57
Machine Operating Modes57
Control Modes57
Variable Speed Drive with Frequency Converter (SFC)59
MODULATING Control60
Installation and Operating Conditions61
Maintaining Ambient Conditions61
Installation Conditions61
Installation62
Reporting Transport Damage62
Machine Identification62
Tab. 41 Machine Identification62
Tab. 42 Remote Control Identification62
Tab. 43 Machine Identification62
Initial Start-Up Outline63
Setting the Controller63
Selecting Menu Options64
Setting the Language65
Tab. 44 Supported Languages65
Noting the User Name66
User Log-On with RFID Equipment Card67
Fig. 11 Back of the RFID Equipment Card67
Fig. 12 User Log-In with RFID Equipment Card67
Generating a Password68
Fig. 13 User Log-In with RFID Equipment Card68
Manual User Log-In69
Create the Master RFID Equipment Card70
Fig. 14 Manual User Log-On70
Checking/Setting Time and Date71
Set the Time Zone73
Set Display Formats73
Tab. 45 Date Formats73
Tab. 46 Possible Settings for the Time Format74
Tab. 47 Possible Settings for the Pressure Unit75
Setting the Display Illumination76
Setting the Contrast and the Brightness77
Activating the Remote Control77
IP Configuration78
Tab. 50 Network Parameters79
Setting the E-Mail Function80
Configuring the Time Server82
Using KAESER CONNECT83
Open KAESER CONNECT83
Fig. 15 Login Window84
Fig. 16 KAESER CONNECT for SIGMA CONTROL84
System Status Menu85
Fig. 17 Select Language: Window85
Fig. 18 System Status Menu85
Graphs Menu86
Fig. 19 Main Menu86
Fig. 20 Graphs (Illustration Similar)87
Fig. 21 Arrow Keys87
Tab. 52 Arrow Key Functions87
Messages Menu88
I/O Display Menu89
Fig. 22 Messages89
User Management Menu90
Fig. 23 I/O Display (Illustration Similar)90
Fig. 24 User Management Menu91
Fig. 25 Log on for Write Access: Window91
Fig. 26 User Management Menu92
Settings93
Fig. 27 Settings93
Backup Menu94
Data Recording Menu94
Fig. 28 Backup Menu94
Closing KAESER CONNECT95
Fig. 29 Data Recording Menu95
Adjusting the Pressure Parameters of the Machine96
Displaying Pressure Parameters97
Setting Pressure Parameters98
Tab. 54 Setting Limits for the Network Nominal Pressure (* Cut-In Pressure Min)98
Tab. 55 Pressure Condition for LOAD98
Tab. 56 Pressure Conditions for IDLE98
Activating/Deactivating the "LOAD/IDLE" Key100
Configuring Machine Start and Stop101
Automatic Start/Stop in Timer Mode101
Tab. 59 Configuring Machine Start and Stop101
Tab. 60 User-Defined Clock Program Machine ON/OFF102
Setting up the Company Shut-Down105
Controlling the Machine Remotely (Remote ON/OFF)106
Activating the Remote Control108
Activating/Deactivating the Idle Period "Venting Period" Function109
Autostart" Function109
Tab. 62 Autostart Delay Time111
Control Modes112
Setting the Control Mode112
Setting the DUAL Control Mode113
Setting the QUADRO Control Mode114
Electronic Thermal Management115
Tab. 63 Machine Type and ETM Design115
Activating Heat Recovery for Machine Type 2116
Activating Heat Recovery for Machine Type 3117
Deactivating Heat Recovery119
Refrigerated Dryer119
Setting the Operating Mode119
Output Messages120
Refrigerated Dryer Alarm - Compressed Air Quality Has Priority122
Refrigerated Dryer Alarm - Compressed Air Supply Has Priority123
Setting the Machine for Local Mode123
Menu Load Control124
Setting the Nominal Pressure Change Via Timing Program124
Tab. 64 Operating Modes in Local Operating Mode (Local Mode)124
Setting the Nominal Pressure Change Via Timer127
Configuring the Machine for Master Control129
Overview of the Different Master Operating Modes129
SAM 4.0 Mode130
Tab. 67 Master Control (Interconnected Operation) - Overview130
Configuring PROFIBUS Mode (SIGMA AIR MANAGER)133
Tab. 68 Parameters for Monitoring for Communication Malfunction133
Fig. 30 PROFIBUS Plug Wiring134
Tab. 69 Pin Assignment of SUB-D 9-Pole Interface on the PROFIBUS Module134
Fig. 31 Electrical Diagram Example with SIGMA AIR MANAGER135
Fig. 32 Communication Interface136
Fig. 33 Insert the Communication Module137
Fig. 34 Front Plate Communication Module PROFIBUS138
Interconnection of Two Machines in Master/Slave Operation141
Tab. 70 Master-Slave Settings142
Fig. 35 Direct Connection of Two SIGMA CONTROL 2143
Configuring Master Control Using the LOAD Remote Contact (E.g. SIGMA AIR MANAGER BASIC)148
Fig. 36 LOAD Remote Contact149
Setting the Master Control with Local/Load Remote Contact150
Fig. 37 Wiring Diagram for Local/Load Remote Contact151
Setting the Setpoint Pressure Pre-Selection Via Remote Contact154
Master Control for Machines Regulated by Pressure Switch155
Fig. 38 Machine with Pressure Switch Regulation156
Fig. 39 Function Diagram159
Tab. 71 Function Diagram159
Examples of Time Settings for Equal Overall Load160
Setting Input and Output Signals161
Output Important Operational States of Machine on Digital Outputs161
Tab. 73 Example for a Clock Program for Equal Duty Cycling During the Week161
Tab. 74 Assigned Output Signals162
Output Input Signals on the Display163
Tab. 75 Logic Settings166
Output Measured Values on the Display167
Tab. 76 Assigned Analog Measured Values168
Switching And/Or Triggering Messages with Thresholds173
Timer177
Activating Remote Acknowledgement178
Setting the Remote Acknowledgement Function179
Activating the Remote Control179
Assigning an Input180
Linking to an External Pressure Transducer181
Pressure Control Menu181
Assigning an Input to an External Pressure Transducer181
Tab. 78 Transmitting a Pressure Transducer Value181
Commissioning the Machine182
Tab. 79 Check List for Commissioning the Machine182
Operation184
Switching on and off184
Switching on184
Fig. 40 Switching the Compressed Air Station on and off184
Switching off185
Switching off in an Emergency185
Fig. 41 Switching off in an Emergency185
Acknowledging Alarm and Warning Messages186
Fig. 42 Acknowledging Messages186
Displaying Messages187
Selecting the Status Menu188
Tab. 82 Information of a Message188
Tab. 83 Message Abbreviations188
Displaying the Current Operating Mode190
Tab. 84 Operating Mode Display190
Tab. 85 Abbreviation of Operating Modes190
Adjusting the Working Pressure191
Displaying Analogue Data191
Displaying Operating Data192
Checking the Operating Hours192
Checking the Switching Cycles193
Displaying the Frequency Converter Settings194
Setting the Maintenance Interval195
Resetting the Maintenance Interval Counter196
External Maintenance Counter197
Safety Relief Valve Test200
Tab. 86 Check Box Status200
Excessive Temperature Shut-Down Test203
Save Data204
Format SD Card206
10 Fault Recognition and Rectification207
Basic Information207
Interpreting Fault Messages207
Interpreting Warning Messages216
Tab. 87 Alarm Messages, Possible Causes and Remedies216
Tab. 88 Warning Messages and Remedies236
Interpreting Operating Messages237
Interpreting Diagnostic Messages240
Interpreting System Messages240
Tab. 89 Operating Messages240
Tab. 90 System Messages and Remedies241
11 Maintenance242
Replacing the Battery242
12 Spares, Operating Materials, Service243
Note the Nameplate243
Service Addresses243
Displaying the Version Number, Machine Model, Part Number and Serial Number243
13 Decommissioning, Storage and Transport245
Commissioning245
Packing245
Storage245
Transporting245
Battery Removal and Disposal245

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