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Nordson
Dispenser
Spectrum II Series
Nordson Spectrum II Series User Manual
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Calibration and Adjus
tment
5-27
Figure
5-
30
Heater Control
Window
-
Controlled Pr
ocess States
11.
You may press
[
Ctrl + A
]
in any Fluidmove Window t
o toggle the
Current Air
Flow toolbar
ON
and
OFF
(
Figure
5-
31
)
.
Item
Description
1
Conveyor 1 Impinge
ment
Airflow
2
Conveyor 2 Impinge
ment Airflow
Figure
5-
31
Current Air Flow Tool
bar
1
2
150
152
Table of Contents
Table of Contents
5
Table of Contents
14
1 Introduction
15
Overview
15
System Description
15
Safety First
15
Manuals
16
Training
16
Student Certification
16
Student Registration
16
Supported Dispensing Fluids
16
S2-900 Series Overview
17
Supported Applications
17
Table 1-1 Recommended Applications
17
S2-900 Series Features
18
Table 1-2 Standard/Optional Features
18
Feature Description
19
Bulk Fluid Reservoir
19
CAD Import Software
19
Calibrated Process Jetting (CPJ)
19
Cleanroom
20
Computer and Software
20
Conveyor
20
Dispensing Valves
20
Dual-Action Dispensing
20
Dual-Simultaneous Dispensing
21
Emergency Machine off (EMO)
21
Fids-On-The-Fly
21
Heaters
21
Height Sensor
22
Interlock
22
Light Beacon
22
Low Fluid Sensor
22
Low Pressure Sensor
23
Mass Flow Calibration
23
Power Manager
23
Pre- and Post-Queue Stations
23
Process Development Hot Plate
23
Programmable Fluid and Valve Pressure
23
Programmable Tilt and Rotate
24
SECS/GEM Interface
24
Service Station
24
Single-Axis Automatic Tilt
24
Ventilation Exhaust System
24
Vision System
25
System Illustrations
26
Front View
26
Figure 1-1 S2-900 Front View
27
Figure 1-2 S2-9XXC Cleanroom Configuration with Pre- and Post-Queue Stations
28
Dispensing Area
29
Figure 1-3 Dispensing Area
29
Service Station
30
Figure 1-4 Service Station
30
Scale
31
Figure 1-5 Scale Assembly
31
Front Panel
32
Figure 1-6 Front Panel
32
Front Cabinet
33
Figure 1-7 Front Cabinet
33
Rear View
34
Figure 1-8 Rear View
35
Rear View Open
36
Figure 1-9 Rear View Open
37
Rear Cabinet
38
Figure 1-10 Rear Cabinet (S2-900 Series Systems)
38
Rear Panel Connections
39
Figure 1-11 Rear Panel Connections
39
2 Safety
41
Overview
41
Facility Requirements
41
System Use
41
Intended Use
41
Misuse
42
Basic Safety Precautions and Practices
42
Safety of Personnel
42
Material Safety
43
Preventing Dispensing System and Workpiece Damage
44
Disposal
44
Lifting and Transport Precautions
45
Considerations
45
Precautions
45
Earthquake Precautions
45
Safety Warning Labels
46
Table 2-1 Safety Warning Labels
46
Figure 2-1 Safety Warning Labels (Front Cover)
48
Figure 2-2 Safety Warning Labels (Front Inside Panel)
48
Figure 2-3 Safety Warning Labels (Z-Head)
49
Figure 2-4 Safety Warning Labels (Conveyor)
50
Figure 2-5 Safety Warning Label (Rear)
50
Figure 2-6 Safety Warning Labels (Rear Cabinet)
51
Figure 2-7 Safety Warning Labels - Power Manager
51
Residual Safety Risks
52
Figure 2-8 S2-900 Safety Hazard Areas
52
Laser Radiation
53
Laser Height Sensor Specifications
53
Figure 2-9 Laser Height Sensor
53
Table 2-2 Laser Height Sensor Specifications
53
Emergency Shutdown
54
Figure 2-10 Emo/Main Circuit Breaker Locations
54
Emergency Shutdown Situations
55
Emergency Shutdown Recovery
55
Interlock
55
Interlock Recovery
55
Figure 2-11 Interlock Active Message
55
Figure 2-12 Interlock Cleared Message
55
Service Shutdown
56
Lockout/Tagout of Electrical and Pneumatic Energy
56
Figure 2-13 Electrical/Pneumatical Lockout/Tagout
57
Light Beacon
58
Table 2-3 Beacon Color Indications
58
3 Installation
59
Overview
59
Safety First
59
Facility Requirements
59
Tools and Materials Needed
59
Uncrating and Placing the Dispensing System
60
Figure 3-1 Removing the Shipping Brackets
60
Figure 3-2 Adjusting the Levelers
61
Unpacking the Dispensing Chamber
62
Figure 3-3 Removing the Front Cover
63
Figure 3-4 Scale Stem
63
Leveling the Dispensing System
64
Figure 3-5 Leveling the X-Axis
64
Figure 3-6 Leveling the Y-Axis
65
Setting up the Service Station
66
Figure 3-7 Setting up the Scale Station
66
Figure 3-8 Purge Station
66
Installing the Light Beacon
67
Figure 3-9 Installing the Light Beacon
67
Installing the Laptop Computer
68
Figure 3-10 Dispensing System Serial Number Label
68
Figure 3-11 Aligning the Laptop Computer to the Tray
69
Anchoring the Dispensing System
70
Figure 3-12 Anchoring the Dispensing System
70
Connecting the Power and Air Supply
71
Figure 3-13 Main Power Circuit Breaker and Connection (30A Power Manager Shown)
71
Figure 3-14 Connecting the Facility Air Supply
72
Figure 3-15 Connecting the House Vacuum (S2-9XXC)
72
4 Operation
73
Overview
73
Safety First
73
Powering on the Dispensing System
74
Starting Fluidmove for Windows
75
Figure 4-1 Fluidmove Message 30273
75
Figure 4-2 Fluidmove Main Window
75
Installing the Dispensing Valve
76
Valve Software Setup
76
Valve Pneumatic and Electrical Connections
76
Figure 4-3 Valve Pneumatic and Electrical Connections
76
Adjusting the Air Pressure
77
Air Regulators and Gauges
77
Adjusting the Main Air Pressure
77
Figure 4-4 Main Air Pressure Regulator and Gauge Sets
77
Adjusting the Tooling Air Pressure
78
Figure 4-5 Adjusting the Tooling Pressure Regulator
78
Adjusting the Cooling/Coaxial, Valve, and Fluid Air Pressure
79
Figure 4-6 Adjusting the Valve and Fluid Pressure Regulators (S2-900 Shown)
79
Figure 4-7 E/P Utility
80
Figure 4-8 Fluid Manager - Air Pressure Settings
81
Figure 4-9 Current Air Pressure Window
81
Adjusting the Vacuum Control
82
Setting the Low Pressure Detection Threshold
82
Figure 4-10 Low Air Pressure Detection Window
82
Jog Window
83
Figure 4-11 Jog Window
83
Dispenser Jog Controls
84
Table 4-1 Dispensing Head Jog Controls: Jog Distance and Velocity
84
Figure 4-12 Dispenser Jog Controls
85
Conveyor Jog Controls
86
Figure 4-13 Conveyor Jog Controls
86
Table 4-2 Conveyor Jog Controls: Jog Distance
87
Table 4-3 Jog Control Commands
88
Using the Keyboard
89
Table 4-4 Jog Control Keyboard Commands
89
Camera Operation
90
Camera States
90
Figure 4-14 Camera Leds (Rear View)
90
Table 4-5 Genie Camera States
90
Table 4-6 Camera Status Indicators
90
Lighting and Color Adjustment
91
Valve Offsets
93
Safe Z Height
97
Creating a New Program
99
Workpiece Alignment (Optional)
99
Performing Valve Offsets
100
Loading the Workpiece
100
Creating the Program
100
Teaching Workpiece Origin
101
Teaching Fiducials
102
Loading a Fluid File
102
Setting the Heaters
106
Entering Program Commands
110
Creating Additional Patterns (Optional)
115
Placing Additional Patterns
116
Saving the Program
117
Testing the Program
118
Running Production
119
Post Production Shutdown
123
System Shutdown
123
5 Calibration and Adjustment
125
Overview
125
Safety First
125
Record Keeping
125
Startup/Shutdown
125
Focusing the Camera
126
Calibrating the Camera
129
Adjusting the Service Station Height
131
Calibrating the Scale
132
Adjusting the Z-Head Counterbalance Force
135
Table 5-1 Counterbalance Spring Settings
136
Adjusting the Height Sensor Probe (Option)
137
Adjusting the Board Sensors
139
Standard Operation and Tuning
139
Inverting the Display
140
Initializing the Digital Gauges
141
Calibrating the E/P Controllers
142
Calibrating the Heaters
145
Verifying Heater Calibration
145
Heater Calibration
148
Controlled Process Heat
149
Cph Configuration
149
Cph Cool down
152
Adjusting Manual Airflow for Impingement Heaters
153
Adjusting the Lift Table Speed
155
Configuring the Light Beacon
158
6 Maintenance
161
Overview
161
Safety First
161
Record Keeping
161
Routine Maintenance Procedures
162
Table 6-1 Routine Maintenance Procedures
162
Replacing Consumables
163
Table 6-2 Purge Boot Colors, Sizes, and Compatible Needles
163
Replacing Purge and Scale Station Cups
164
Replacing the Purge Boot
166
Draining the Water Trap
167
Verifying Interlock Functionality
168
Computer Battery Reset
169
Removing the Axis Covers
171
Lubricating the Cables and Linear Guides
173
Lubricating the Cables
173
Lubricating the Linear Guides
175
Tensioning the Cables
177
Tensioning the X/Y Cables
177
Tensioning the Z Cable
178
Adjusting the Linear Encoders
179
Adjusting the X-Axis Linear Encoder
179
Adjusting the Y-Axis Linear Encoder Gap
181
Adjusting the Z-Axis Linear Encoder Gap
183
Tensioning the Conveyor Belts
185
7 Troubleshooting
187
Overview
187
Safety First
187
Record Keeping
187
Basic System Troubleshooting
188
System Power
188
Table 7-1 System Power Troubleshooting
188
System Accuracy
189
Fluidmove Startup
189
Table 7-2 System Accuracy
189
Table 7-3 Fluidmove Startup
189
Pneumatic
190
Table 7-4 Pneumatic Troubleshooting
190
Dispense Head Controller Connections and Functions
191
Table 7-5 Dispensing Head Troubleshooting
191
Mechanical/Tactile Height Sensor
192
Laser Height Sensor
192
Table 7-6 Height Sensor Troubleshooting
192
Table 7-7 Laser Height Sensor Troubleshooting
192
Conveyor
193
Table 7-8 Conveyor Troubleshooting
193
Substrate Heaters
194
Table 7-9 Substrate Heater Troubleshooting
194
Vision System
195
Table 7-10 Vision System Troubleshooting
195
Scale
196
Table 7-11 Scale Troubleshooting
196
Needle Heater
198
Tactile Sensor
198
Table 7-12 Needle Heater Troubleshooting
198
Table 7-13 Tactile Sensor Troubleshooting
198
8 Parts Replacement
201
Overview
201
Safety First
201
Parts Ordering Information
201
Placing Your Order
201
Shipping Instructions
201
Unpacking and Inspecting Replacement Parts
202
Credit and Exchanges
202
Warranty
202
Record Keeping
202
Cleaning and Inspection
202
Gaining Access to Dispensing System Components
203
Replacing the Conveyor Belts
204
Replacing the Camera Lens
207
Replacing the Mechanical/Tactile Height Sensor Probe
210
Replacing Fuses
211
Fuse Mounting
211
Replacement Fuses
211
Board-Mounted Fuses
211
Table 8-1 Replaceable Fuses
211
Panel-Mounted Fuses
214
Spare Parts List
216
Table 8-2 S2-900 Spare Parts List
216
9 Specifications
219
Overview
219
Facility Requirements
220
Table 9-1 Specifications
220
Declaration of Conformity
221
System Dimensions
222
S2-9Xxc
224
Stability Analysis
226
Table 9-2 Stability Analysis
226
Appendix A Material Safety Information
227
Introduction
227
Safety Data Sheets
227
Multemps PS
227
Moly-Graph Extreme Pressure Multi-Purpose Grease
227
NSK Clean Grease LG2
227
Appendix B Block Diagrams
247
Safety First
247
List of Pneumatic and Electrical Diagrams
247
Power Manager Connections
248
Conveyor/Heater Module Connections
250
Glossary
253
Index
259
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Nordson Spectrum II Series Specifications
General
Brand
Nordson
Model
Spectrum II Series
Category
Dispenser
Language
English
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