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ROPA Maus 5 - User Manual

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Translation of the
Original Operating Manual
Maus 5
Software version: 16M5005
Printed in Germany: 06/2016
Edition 1
E901165-GB
Translation of the
Original Operating Manual
Maus 5
Software version: 16M5005
Printed in Germany: 06/2016
Edition 1
E901165-GB

Table of Contents

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Summary

Preface

Name Plate and Important Data

Details about the machine's name plate and essential identification data for ordering spare parts.

Serial Number of Diesel Engine

Locates and identifies the serial number of the diesel engine for the machine.

Declaration of Conformity

Explains the Declaration of Conformity document and its relation to the machine's CE marking.

Safety

General Safety Principles

Covers general safety rules, entrepreneur obligations, and symbols used for warnings and advice in the manual.

Hazard Identification and Zones

Explains hazard zones, safety stickers, and risks associated with mechanical influences, electricity, and process materials.

Personal Protective Equipment

Specifies the required personal protective equipment for various operational and maintenance tasks.

Safety and Health Protection

Details stipulations and regulations for reducing risks of personal injury and property damage.

General View and Specifications

Machine Components Overview

Provides an illustrated overview of the machine's key components, identifying them with numbered labels.

Technical Data Specifications

Lists detailed technical specifications for the machine, including engine, performance, dimensions, and noise levels.

Tyre Pressure Recommendations

Provides recommended tyre pressure values for different axle types and tire sizes.

Low-Loader Transport Draft

Details transport dimensions and weight limitations for low-loader transport.

General Description

Machine Functionality Overview

Explains the self-propelled working mechanism for picking, cleaning, and loading sugar beets.

Scope of Delivery Contents

Details the items included with the machine, such as fire extinguisher, first-aid kit, and tool set.

Operating Components

Drivers Cabin and Controls

Describes the components within the driver's cabin, including consoles, joysticks, monitor, and steering column.

Drivers Seat Adjustments

Details how to adjust the driver's seat for weight, height, shock absorption, depth, angle, and lumbar support.

Steering Column and Switches

Explains the steering column adjustments and the functions of the steering column switch.

R-Concept Operator Interface

Introduces the R-Concept operating console, including the R-Touch terminal, R-Direct, R-Select, and keypads.

Air Conditioning System

Details fan speed adjustment and set temperature control for the cabin's air conditioning system.

Battery Emergency Shutdown

Explains the procedure for emergency battery shutdown using a dedicated switch.

Operation

Initial Startup and Safety Regulations

Guides the user through essential checks and preparations required for the first startup and daily operation.

R-Concept Control System Overview

Explains the R-Touch terminal, R-Direct, and R-Select interfaces used for machine operation and settings.

Joystick Control Functions

Details the functions and movements of the multi-functional joysticks for machine control.

Diesel Engine Operation

Covers engine monitoring, warning messages, starting, shutting down, and speed adjustment procedures.

Machine Driving and Steering

Explains driving modes, speed control, direction selection, and steering system operations.

Folding Machine Components

Provides instructions for folding the machine out and in, covering automatic and manual procedures.

Loading Operation Procedures

Covers general loading information, safety circuits, switching on drive, and pickup depth settings.

Water Spray System Functionality

Explains the structure, function, filling, and operation of the optional water spray system.

Scales Operation and Calibration

Details the structure, operation, zeroing, and calibration of the electronic conveyor scales.

Air Conditioning and Park Heating

Details operation of air conditioning and park heating systems, including settings and fault codes.

Electrical System and Shutdown

Covers electrical system checks, battery management, and machine shutdown procedures.

Maintenance and Service

Diesel Engine Maintenance Procedures

Covers engine compartment access, daily checks, and general maintenance guidelines for the diesel engine.

Fuel System Maintenance

Details fuel supply, filter replacement, and bleeding the fuel system for the diesel engine.

Cooling System Maintenance

Details cleaning the cooling system, checking coolant level, and replacing the silicate cartridge.

Hydraulic System Maintenance

Covers maintenance of the hydraulic system, including oil tank, fluid changes, and filter replacement.

Axle and Transmission Maintenance

Details maintenance for axles, planetary gears, differential gears, and manual transmission.

Pickup Component Servicing

Covers maintenance of the pickup, including central mark, pickup gears, and roller removal/installation.

Truck Conveyor Maintenance

Covers tensioning the truck conveyor belt and adjusting its side walls.

Air Conditioning System Maintenance

Details maintenance for the air conditioning and ventilation system, including condenser, filters, and condensate drain.

Battery Maintenance Procedures

Covers checking acid levels, refilling distilled water, and general battery care.

Machine Shutdown for Storage

Details procedures for shutting down the machine for short or long periods, including battery disconnect.

Malfunction and Remedies

Machine Safety Circuits and Warnings

Explains the machine's safety circuits, switches, and potential hazards during malfunction diagnosis.

Electrical System Troubleshooting

Covers the location of fuses, electronic fuses, and how to use them for troubleshooting electrical issues.

R-Touch Diagnostic Menus

Guides users on how to use the R-Touch system to identify and diagnose malfunctions via warning icons and component designations.

Jump Starting and Battery Charging

Provides instructions and precautions for safely jump-starting and charging the machine's batteries.

Machine Welding and Towing

Covers essential safety precautions and procedures for welding on the machine and towing it.

Wheel Change and Parking Brake Release

Details safe procedures for jacking up the machine for wheel changes and manually releasing the parking brake.

Park Heating System Faults

Lists common faults for the park heating system, their causes, remedies, and fault code outputs.

Lists;Tables;Plans;Diagrams;Maintenance Verification

Lubricating Oil and Operating Supplies

Lists recommended lubricants, operating supplies, their types, filling volumes, and service intervals.

Machine Maintenance Schedule

Provides a detailed maintenance table outlining required tasks, intervals, and frequency for various machine components.

Lubricating Plan Details

Outlines specific lubricating points and the required grease amounts for central lubrication circuits.

AdBlue Information Sheet

Provides essential information on AdBlue properties, functions, handling, storage, and disposal.

Maintenance Verification Records

Offers forms for recording oil changes, filter exchanges, and other maintenance activities performed on the machine.

Driver Instruction Confirmation

Provides a form to confirm that the driver has received and understood operating and safety instructions.

General Safety Instructions

Outlines critical safety instructions, danger zones, and warnings for operating the machine.

Beet Pile Layout and Handling

Provides a layout chart for beet piles and practical tips for efficient and safe beet harvesting.

ROPA Machine Handover Confirmation

Contains a form for confirming the handover of the machine, including details of support points and client information.

Index

ROPA Maus 5 Specifications

General IconGeneral
BrandROPA
ModelMaus 5
CategoryFarm Equipment
LanguageEnglish

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