Chery QQ - Page 134

Chery QQ Service Manual Transmission System
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4.Apply a thin layer of lubricant on the input shaft , install the transaxle with engine.
Attention:
1. Input shaft
A: Baste
When installing the transmission input shaft in the clutch disc assembly, turn the
crankshaft via flywheel till the Splined hub joggles.
Clutch Release shaft assembly
Disassembly:
Loosen the release shaft bolt, take apart the release shaft, turn the release fork，pull
out release bearing, use pliers move of return spring，strike the spacer with professional
tools，meanwhile push the release fork seal out.
1.Take apart the release fork spacer.
2.Take apart the release fork.
3.Screw M16 X tap into spacer NO.1 and leave the tap in spacer NO.1
4. Screw a connection hose with tap, and then connect the hose with the oil seal
puller, strike the spacer NO.1.
Check:
1.Check if the clutch release bearing turns smoothly.
2.Check if the clutch release bearing is smooth. If necessary, please repair or
replace the Clutch housing.
Attention: The release bearing cannot be cleaned , otherwise slide will be caused.
Installation:
1.Spread some grease on the inner sides of the new NO.1 Spacer.
After finishing installation of the return spring on the release fork, spread lubricant on
the inner sides of the spacer NO.2, install the release fork.
2.Use the special tools to install the spacer NO.2.
3.Spread grease on the release fork seal, use special tools to install and keep the
edges of the seal downwards.
4.Use rivet tool and Hammer, rivet the seal tightly on the position A.
Chery Automobile Co., Ltd