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Mazda 2002 6 - No.4 Air Intake Mode Does Not Change

Mazda 2002 6
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U68
TROUBLESHOOTING
End Of Sie
NO.4 AIR INTAKE MODE DOES NOT CHANGE
A6E858001038W06
When performing an asterisked (*) troubleshooting inspection, shake the wiring harness and connectors while
performing the inspection to discover whether poor contact points are the cause of any intermittent
malfunctions. If there is a problem, check to make sure connectors, terminals and wiring harnesses are
connected correctly and undamaged.
Diagnostic procedure
3 INSPECT BLOWER UNIT
Inspect fan in blower unit.
Is fan free of interference from blower unit
case?
Is fan free of foreign material and
obstructions?
Is fan okay?
Yes Go to next step.
No Remove obstruction, repair or replace fan and blower unit
case, then go to Step 5.
4 INSPECT BLOWER UNIT INTAKE VENT
Is blower unit intake vent clogged?
Yes Remove obstruction, then go to next step.
No Inspect if there are any obstructions in passage between
blower unit and A/C unit, then go to next step.
5 VERIFY THAT MALFUNCTION SYMPTOM
OCCURS AFTER REPAIR
Does air blow out?
Yes Troubleshooting completed.
Explain repairs to customer.
No Recheck malfunction symptoms, then repeat from Step 1 if
malfunction recurs.
STEP INSPECTION ACTION
4 Air intake mode does not change.
DESCRIPTION Air intake mode does not change when switching REC/FRESH mode.
POSSIBLE
CAUSE
Malfunction in air intake actuator (Steps 16)
Malfunction in air intake door (Step 7)
STEP INSPECTION ACTION
1* INSPECT TO SEE WHETHER MALFUNCTION
(LACK OF CONTINUITY) IS IN AIR INTAKE
ACTUATOR, WIRING HARNESS (BETWEEN
CLIMATE CONTROL UNIT AND AIR INTAKE
ACTUATOR) OR ELSEWHERE
Turn ignition switch to ON position.
Test voltages at the following terminals of
climate control unit.
Terminal 2K (12-pin, FRESH motor drive
signal)
Terminal 2I (12-pin, RECIRCULATE
motor drive signal)
(See U47 Full-auto Air Conditioner)
Are voltages okay?
Yes Go to next step.
No Go to Step 3.
2* INSPECT TO SEE WHETHER MALFUNCTION
(LACK OF CONTINUITY) IS IN AIR INTAKE
ACTUATOR OR WIRING HARNESS
(BETWEEN CLIMATE CONTROL UNIT AND
AIR INTAKE ACTUATOR)
Test voltages at the following terminals of air
intake actuator.
Terminal D (FRESH motor drive signal)
Terminal F (RECIRCULATE motor drive
signal)
Are voltages as shown below?
Terminal D: approximately 0.5 V during
RECIRCULATE and approximately 10 V
during FRESH
Terminal F: approximately 10 V during
RECIRCULATE and approximately 0.5 V
during FRESH
Yes Replace air intake actuator, then go to Step 8.
No Repair wiring harness between climate control unit and air
intake actuator, then go to Step 8.

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