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Section 04 ENGINE (2-STROKE)

Subsection 07 (EXHAUST SYSTEM)

F06D3JA

1. Loosen Allen screw

8. Remove external seal.

9. Loosen Allen screws no. 7 and nut no. 8 at

tuned pipe flange.

F06D1TA

1. Tuned pipe flange

NOTE: To loosen nut, use polygonal wrench

(P/N 529 035 505).

10. Loosen bolt no. 20 oftunedpipeheadabove

the engine magneto then remove bolts retaining

bracket to engine.

F06D1UA

1. Remove bolt

11. Remove tuned pipe head no. 10.

12. Loosen bolt no. 6 of tuned pipe cone beside

the engine water return hose.

F06D1VA

1. Loosen bolt

13. Remove tuned pipe cone no. 5.

14. Block exhaust opening in the manifold to keep

debris from entering cylinder during threads clean-

ing procedure.

15. Remove the stud no. 21 from “Y” manifold.

16. Use a M10 x 1.5 screw/tap to clean the 4

threaded holes on the “Y” manifold and the 2

threaded holes on tuned pipe. Clean out the de-

bris with a spray cleaner and air pressure.

CAUTION: It is very important that the threads

arefreeofdebrisbeforeinstallingnewself-

locking fasteners.

smr2004-Complete Line Up 171

SeaDoo GTI User Manual

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