Section 04 ENGINE (2-STROKE)
Subsection 07 (EXHAUST SYSTEM)
REMOVAL
All Models except XP DI
Remove seat(s).
Remove rear vent hose support from body open-
ing.
Remove seat support (all models except XP DI).
F07L1KA
2
2
1
TYPICAL
1. Seat support
2. Remove screws
XP DI Models
Open engine compartment cover.
Remove storage basket.
Tuned Pipe
717 Engines
Disconnect water supply hose and water injection
hose.
Disconnect tuned pipe bleed hose.
F01D8NA
1
2
3
TYPICAL
1. Bleed hose removed
2. Injection hose removed
3. Supply hose removed
Loosen exhaust hose collar no. 1 at tuned pipe
outlet.
Disconnect strap no. 2 retaining muffler no. 11.
Remove exhaust hose no. 3 from tuned pipe by
pulling muffler.
Remove clamp no. 4 from tuned pipe.
Remove tuned pipe cone no. 5.
Remove tuned pipe retaining screw no. 6 from
exhaust manifold side.
Remove screws no. 12,nutno. 8 and flat washers
no. 9 from tuned pipe flange.
NOTE: Slightly lift tuned pipe to release nut as
necessary. Be careful not to drop nut and flat
washer.
Withdraw tuned pipe head no. 10 in a forward and
rotating movement.
787 RFI Engines
Remove air intake silencer.
Disconnect water supply hose and water injection
hose at tuned pipe.
Loosen hose clamp no. 1 retaining exhaust hose
no. 3 to tuned pipe cone.
168 smr2004-Complete Line Up