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Section 05 ENGINE (4-TEC)

Subsection 08 (ENGINE BLOCK)

CRANKSHAFT AXIAL CLEARANCE mm (in)

NEW MINIMUM 0.08 (.003)

NEW MAXIMUM

0.22 (.009)

SERVICE LIMIT 0.35 (.014)

R1503motr42A

1. Dial gauge

2. Balancer shaft

BALANCER SHAFT AXIAL CLEARANCE mm (in)

NEW MINIMUM 0.02 (.001)

NEW MAXIMUM

0.25 (.010)

SERVICE LIMIT 0.35 (.014)

Install the crankshaft cover before mounting the

engine bracket. Apply oil on O-ring and press cov-

er in. Crankshaft cover has to be flush with engine

block surface.

R1503motr19A

1. O-ring

2. Crankshaft cover

CAUTION: Install crankshaft locking tool

(P/N 529 035 821) right away to position crank-

shaft at TDC before installing the camshaft and

rockers (refer to CYLINDER HEAD AND VALVE).

R1503motr18A

1. Crankshaft locking tool

Install cylinder head, PTO housing and the oth-

er parts in accordance with the proper installation

procedures.

PISTON/CONNECTING ROD

Removal

Disassemble engine block as per ENGINE BLOCK

REMOVAL above.

Remove connecting rod screws.

288 smr2004-Complete Line Up

SeaDoo GTI User Manual

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