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Section 05 ENGINE (4-TEC)

Subsection 02 (INTAKE SYSTEM)

F00B2DA

2 3

1. Supercharger shaft

2. Ball bearing

3. Retaining key

Screw out retaining disc with seal from hous-

ing half (engine side) by using the 4-pin socket

(P/N 529 035 948).

NOTE: It may be necessary to heat the housing

with a heat gun to release the retaining disc.

F00B2AA

1. 4-pin socket

Remove ball bearing from supercharger housing

half (engine side) by using a press and a suitable

bearing pusher.

R1503motr236A

1. Supercharger housing half (engine side)

2. Bearing pusher

ASSEMBLY

All 4-TEC Engines

Assembly is essentially the reverse of removal

procedures. However pay particular attention to

the following.

Air Intake Manifold

CAUTION: Do not modify air intake system,

otherwise calibration will be affected.

Intercooler

4-TEC Supercharged Intercooled Engines

Ensure O-rings are properly installed on intercool-

er and apply 4-stroke oil on them to ease installa-

tion.

While properly aligning the inner end of intercooler

in intake manifold, gently push intercooler until it

bottoms.

Rotate intercooler to position nipples as shown.

smr2004-Complete Line Up 201

SeaDoo GTI User Manual

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