Section 16 HULL/BODY
Subsection 01 (ADJUSTMENT AND REPAIR)
F07L2JA
4
3
1
2
TYPICAL
1. Front bumper
2. Corner bumper
3. Straight section
4. Bow section
– Slide bumper rail no. 4 under front bumper
no. 13.
– Using a 4.80 mm (3/16 in) drill bit, drill first hole
through bumper rail no. 4 at front of bow sec-
tion. Use locating mark as a guide. Then install
arivetno. 12.
CAUTION: When drilling, be careful not to
damage bumper rail and/or hull.
– Position bumper rail no. 4 properly onto body
and cut excess length if necessary.
– Slide bumper rail no. 4 in corner bumper no. 14.
– Using hole positions previously marked on
body, drill holes in bumper rail no. 4 and install
rivets no. 12.
– Install trim no. 5 using soapy water.
– Repeat procedure for the other side.
GTX 4-TEC Series and RXP 4-TEC Models
Remove trim no. 1 from side bumper rail no. 2.
Remove screws no. 4 to remove side bumper rail
no. 2.
Mark hole positions on body straight and bow sec-
tions.
4
F18L01A
3
21
TYPICAL
1. Front bumper
2. Corner bumper
3. Straight section
4. Bow section
Slide bumper rail no. 2 under front bumper no. 6.
Using a 4.80 mm (3/16 in) drill bit, drill first hole
through bumper rail no. 2 at front of bow section.
CAUTION: When drilling, be careful not to
damage bumper rail and/or hull.
Position bumper rail no. 2 properly onto body and
cut excess length if necessary.
Slide bumper rail no. 2 in corner bumper no. 3.
Install trim no. 1 using soapy water.
Repeat procedure for the other side.
WAKE PYLON
GTX 4-TEC Wakeboard Edition Only
Removal
Remove the rear seat and storage basket under it.
Remove nuts no. 24 and no. 26.
1
F18L37A
1. Screws to be removed
754 smr2004-Complete Line Up
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