Section10FUELSYSTEM
Subsection 02 (AIR INTAKE (2-STROKE))
F08F0AA
The air intake silencer is a molded piece and it can
not be opened. It has an integrated flame arrester.
ASSEMBLY
Air Intake Silencer
Make sure that gaskets no. 7 are installed into
throttle bodies.
Check O-rings no. 8 on throttle bodies and change
them if necessary.
NOTE: Apply Super Lube grease (P/N 293 550
030) to mating surface of air intake silencer.
Install air intake silencer on throttle bodies and
latch in place.
Clip air intake silencer back in place. Ensure that
support plate edges no. 9 are properly crimped to
air intake silencer. Use pliers as necessary.
WARNING
While doing so, ensure that the clip snaps
firmly, securing the air intake silencer in a
tight fit; if not, bend the clip using pliers until
you feel that the clip is tight enough.
Properly reinstall hair pin to secure clip no. 1.
Ensure the elbow adaptor is well inserted and that
it has not pushed the gasket inside the air intake
silencer.
NOTE: Make sure the air intake silencer is re-
tained by the lower bracket no. 6.
Place protector pads on duct supports. Use slot
in rubber to insert pad on bracket eyelet. Side
tongue of protector pad should be toward outside
of vehicle and bent downward toward the exhaust
flange.
Put air ducts in intake adapters and secure them
on duct supports with hexagonal screws no. 3,
wide washers, narrow washers and elastic stop
nuts. A slight lift will be required to make the bolts
line up with brackets.
1
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2378
465
1. Hexagonal screw M6
2. Wide flat washer
3. Insulator
4. Air duct
5. Protector pad
6. Duct support eyelet
7. Narrow flat washer
8. Hexagonal stop nut M6
Install all other removed parts.
smr2004-Complete Line Up 517
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