Section10FUELSYSTEM
Subsection 01 (FUEL CIRCUIT)
From storage compartment disconnect fuel pump
connections.
Remove fuel pump no. 5 from fuel tank no. 6.
Refer to ENGINE MANAGEMENT section.
Detach reverse system support.
1
F18F0BA
1. Screws
Remove battery. Refer to CHARGING SYSTEM
subsection.
Disconnect fuel tank connections.
Cut locking ties as required to release wiring har-
ness.
Detach straps no. 13 with hook tool (P/N 529 035
989).
Remove fuel tank from the vehicle.
WARNING
Check that fiberglass is not exposed.
INSPECTION
Fuel Filter
Carburetor-Equipped Models
Inspect fuel filter no. 4 condition. Carefully use
low pressure compressed air to clean fuel filter.
Replace filter if permanently clogged or damaged.
Fuel Filter Bowl
Check filter bowl no. 3 for water contamination or
other damages.
Gasket
Inspect gasket condition. Make sure gasket
no. 14 is well positioned into the filter bowl.
F01F02A
1
1. Gasket in bowl
WARNING
Ensure that there is no leakage from the fuel
filter.
Fuel Filler Hose
All Models
Verify fuel filler hose no. 15 for damage. Always
ensure that clamps no. 16 are well positioned and
tightened. Torque clamps to 4 N•m(35lbf•in).
Pressure Relief Valve
This valve no. 17 will eliminate fuel spillage when
the watercraft is upside down. If pressure is built
up in fuel system the valve should open to release
the pressure.
PRESSURE RELIEF VALVE
MODELS PRESSURE
Carburetor-equipped 10 kPa (1.5 PSI)
RFI, DI and 4-TEC 3.5 kPa (0.5 PSI)
WARNING
If pressure relief valve is stuck, the pressure
in fuel system will build up and it may cause
fuel leakage in engine compartment.
508 smr2004-Complete Line Up
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