Section10FUELSYSTEM
Subsection 01 (FUEL CIRCUIT)
Fuel Baffle Pick-Up
Carburetor-Equipped Models
NOTE: Thebafflepick-upno. 8 has an integrated
fuel sender for the fuel gauge.
F01F20A
1
2
3
1. Pick-up tube
2. Fuel sensor
3. Baffle pick-up
Disconnect BLACK negative cable, then RED pos-
itive cable of battery.
WARNING
Always disconnect battery cables exactly in
the specified order, BLACK negative cable
first.
Open storage compartment cover.
Remove storage basket from watercraft (if so
equipped).
Remove rear panel of storage compartment (if so
equipped).
Siphon fuel tank no. 6.
Remove steering assembly. Refer to STEERING
SYSTEM for procedure.
Disconnect fuel lines from baffle pick-up and
loosen lower clamp no. 9.
F02F1OA
1
2
TYPICAL
1. Disconnect fuel hoses
2. Loosen lower clamp
Disconnect wiring harness of fuel sender.
Remove baffle from fuel tank.
Remove upper clamp no. 10 from adapter no. 11
and slide adapter from baffle.
Push inward on the 3 clips at the base of the baffle
in order to remove the filter no. 12. Pry base off
using a small slotted screwdriver (if necessary).
Electric Fuel Pump
DI, RFI and 4-TEC Models
Refer to appropriate ENGINE MANAGEMENT
section.
Fuel Tank
The engine removal is necessary to remove fuel
tank on all models.
Siphon fuel tank.
All Models except 4-TEC
Remove fuel baffle pick-up no. 8 (carbure-
tor-equipped models) or electric fuel pump (RFI
and DI models). Refertotheabovesection.
Detach all fuel tank straps no. 13.
Pull out fuel tank.
4-TEC Models
Disconnect MPEM connectors.
Detach MPEM assembly and support from bilge.
Remove TOPS switch from electrical harness or
MPEM bracket.
Remove air box. Refer to AIR INTAKE SYSTEM
subsection.
smr2004-Complete Line Up 507
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