Section 05 ENGINE (4-TEC)
Subsection 05 (PTO HOUSING/MAGNETO)
GENERAL
Always perform the electric tests before removing
or installing any components.
Clean threads before using Loctite when installing
the screws.
PTO HOUSING
Removal
NOTE: When drive shaft will be removed, some
oil will flow out. To prevent it, start engine, run at
4000 RPM for 10 seconds and stop engine at this
RPM. This will move oil out of PTO housing into
oil tank.
CAUTION: Never run engine without supplying
water to the exhaust cooling system when wa-
tercraft is out of water.
Drain engine oil. Refer to LUBRICATION in EN-
GINE section.
Ifenginecannotbestarted,upto1L(34oz)
could flow out at PTO housing removal. To pre-
vent this, follow instructions REMOVING OIL in
PTO HOUSING when ENGINE cannot be START-
ED below. Otherwise, skip to instructions PTO
HOUSING REMOVAL below.
Removing Oil in PTO Housing when
Engine cannot be Started
1) Remove the scavenge oil pump cover drain
plug and install a fitting (P/N 293 710 037).
1
F18D19A
TYPICAL
1. Scavenge oil pump cover drain plug
F18D2PA
TYPICAL
– Connect the oil vac tool Bombardier (P/N 529
035 880) to the fitting.
– The front of the engine must be tilted down ap-
proximately 15 degrees to facilitate the removal
of the oil. Raise the rear of the watercraft ac-
cordingly. Siphon the oil from the fitting.
– When done, remove the oil vac tool and the
fitting. Apply Loctite 243 and reinstall the drain
plug.
NOTE: If spillage occurs, clean immediately with
the pulley flange cleaner (P/N 413 711 809) to pre-
vent oil stains.
PTO Housing Removal
Place rags under PTO housing to prevent spillage.
Up to 250 mL (8 oz) of oil could flow out when re
moving PTO housing. If spillage occurs, clean im-
mediately with the pulley flange cleaner (P/N 413
711 809) to prevent oil stains.
Disconnect CPS and magneto generator from
wiring harness.
WARNING
Always disconnect battery or starter cables
exactly in the specified order, BLACK negative
cable first. Disconnect electrical connections
prior to disconnecting fuel lines.
Remove:
– jet pump (refer to JET PUMP in PROPULSION
SYSTEM)
– drive shaft (refer to DRIVE SYSTEM in PROPUL-
SION SYSTEM)
226 smr2004-Complete Line Up
To Next Page
Loading...
