Section 05 ENGINE (4-TEC)
Subsection 05 (PTO HOUSING/MAGNETO)
– slightly lift rear part of engine and safely block
in this position. Remove rear LH side engine
support no. 1.
1
R1503motr50A
TYPICAL
1. Engine support
Remove:
– thru-hull fitting boot
1
F18J0BA
2
1. Thru-hull fitting boot
2. Remove this collar
– coolant pump housing no. 2 (refer to COOLING
SYSTEM)
– screws no. 3 and no. 4
NOTE: Carefully separate the PTO housing from
the engine using two flat screwdrivers prying
equally at the same time. Proceed slowly so that
startergeardiscspringsno. 6 and washer no. 7
do not fall down.
– PTO housing no. 5
CAUTION: Ensure to use prying lugs to sepa-
rate PTO housing to prevent damaging contact
surface.
R1503motr263A
21
3
4
1. Disc springs
2. Washer
3. Flange washer
4. Starter drive gear
– gasket no. 9.
Inspection
Check PTO housing for cracks or other damages.
Replace if necessary.
Installation
NOTE: Clean all metal component in a non-ferrous
metal cleaner.
WARNING
Wear safety glasses and work in a well venti-
lated area when working with strong chem-
ical products. Also wear suitable non-ab-
sorbent gloves to protect your hands.
For installation, reverse the removal procedure.
However, pay attention to the following.
NOTE: Turn the oil/coolant pump shaft in the right
position to fit into the balance shaft.
Position the disc springs no. 6 and washer no. 7
as per the following illustration.
smr2004-Complete Line Up 227
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