Section 05 ENGINE (4-TEC)
Subsection 05 (PTO HOUSING/MAGNETO)
R1503motr46A
1
234
TYPICAL
1. Washer
2. Disc spring
3. Flange washer
4. Starter drive ass'y
NOTE: When installing a new starter drive ass’y,
oil the shaft and threads of the gear with engine
oil.
CAUTION: Ensure the starter drive gear shaft is
well engaged in its bore.
Gently install PTO housing.
CAUTION: While installing housing, pay partic-
ular attention that gasket does not get pinched
or slide out of its contact surface in the area
shown in the following illustration. Never
force to install cover. If there is a strong resis-
tance, remove housing and check oil/coolant
pump alignment and starter gear alignment.
1
F18D2LA
1. Pay attention that gasket remains properly positioned
on this surface
Refer to the following illustration for proper instal-
lation of screws.
R1503motr15A
1
1
1
2
2
2
2
2
TYPICAL
1. Screws M6 x 35
2. Screws M6 x 85
Tightening sequence for screws on PTO housing
is as per following illustration.
R1503motr15B
1415
16
17
18
19
20
21
2 3 4
5
6
7
8
9
1011
1
1213
Reinstall LH engine support. Apply Loctite 243
(blue) on screw threads then torque to 24 N•m
(17 lbf•ft).
Remove block under engine.
Refill engine with oil and cooling system with
coolant. Refer to ENGINE and COOLING SYS-
TEM sections. Check engine alignment. Refer
to REMOVAL AND INSTALLATION in ENGINE
section.
228 smr2004-Complete Line Up
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