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Section 05 ENGINE (4-TEC)

Subsection 02 (INTAKE SYSTEM)

F19D0EA

1. Intake manifold flange

2. Nipple parallel with manifold flange

NOTE: If intercooler is hard to push in, a clamp can

be used to press intercooler in.

F19D0FA

1. Clamp

2. Plastic block between nipples

3. Plastic block

Reinstall collar.

The distance between engine block and intercool-

er outlet hose must be 3 - 7 mm (0.12 - 0.27 in) oth-

erwisethehosewouldscuffontheengineblock.

R1503motr364A

1. Outlet hose distance

A. 3-7mm(0.12-0.27in)

Supercharger

4-TEC Supercharged Engines

CAUTION: Every time when supercharger shaft

has been removed, both ball bearings have to

be replaced.

CAUTION: Both ball bearings have to be in-

stalled with cages facing supercharger impeller

side.

Apply enough engine oil on ball bearing. Install ball

bearing on supercharger shaft by using support

plate (P/N 529 035 947) to hold bearing.

CAUTION: Ensure to position ball bearing

against protrusion of support plate for the in-

stallation. This way, the installation pressure

will be applied to the inner race and will not be

transmitted to the bearing balls which would

otherwise shorten the bearing life.

CAUTION: To install ball bearings and super-

charger shaft always use a press, never use any

beating force like a hammer.

202 smr2004-Complete Line Up

SeaDoo GTI User Manual

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