Multi Pro 5800−G Page 4 − 21 Kubota Gasoline Engine
Installation
1. Park machine on a level surface and engage parking
brake.
2. Make sure that all parts removed from the engine
during maintenance or rebuilding (including engine
mount brackets, pump adapter and flywheel coupler)
are reinstalled to the engine assembly.
IMPORTANT: Make sure to not damage the engine,
fuel hoses, hydraulic lines, electrical harness or
other parts while installing the engine assembly.
CAUTION
Make sure that hoist or lift used to remove en-
gine can properly support engine. Engine as-
sembly weighs approximately 295 pounds
(134 kg).
3. Using a hoist and the lifting lugs provided on the en-
gine, carefully lift the engine into the machine. Insert cap
screws through engine brackets and motor mounts from
above. Install snubbing washers and flange nuts on cap
screws and tighten (Fig. 10).
4. Connect fuel supply hose to the engine fuel rail. Re-
move clamp from fuel hose that was used to prevent
leakage during engine removal.
5. Using labels placed during engine removal, attach all
engine electrical connections (see step 17. in removal
procedure).
6. Install hydraulic pump assembly to engine (see Pis-
ton (Traction) Pump Installation in Chapter 4 − Hydraulic
System in this manual).
7. Install seat base panels (left side, right side and
front), rear cross member and cross member supports
to machine (Fig. 11).
8. Install fuse block to left side seat base panel.
9. Using labels placed during engine removal, attach
wire harness connections at glow plug controller (front
seat base panel) and relays (left side seat base panel.
10.Install engine shroud to back of seat base (Fig. 11).
11.Install spray tank (see Spray Tank in the Spray Sys-
tem chapters in this manual).
12.If previously removed, install the R.O.P.S. bar to the
machine.
13.Install exhaust system (see Exhaust System Instal-
lation in this chapter).
IMPORTANT: Any leaks in the air intake system will
cause serious engine damage. Make sure that all air
cleaner components are in good condition and are
properly secured during assembly.
14.Install air cleaner hoses to engine manifold and
R.O.P.S. bar (see Air Cleaner in this chapter). Make
sure that hose clamps are properly tightened.
15.Install the radiator (see Radiator in this chapter).
16.Install cable ties to secure the wiring harness, fuel
lines and hydraulic hoses to the engine assembly using
notes taken during engine removal.
17.Install the front fenders.
18.Install battery and battery tray to machine.
19.Properly fill the radiator with coolant (see machine
Operator’s Manual).
20.Check engine oil level and adjust if necessary.
21.Connect positive (+) and then negative (−) battery
cables to the battery.
22.Check position of wires, fuel lines, hydraulic hoses
and cables for proper clearance with rotating, high tem-
perature and moving components.
23.Start engine and check for proper operation. Check
all hose connections for leaks. Check engine speed.
Kubota Gasoline
Engine
To Next Page
Loading...
Need help?
General
