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MacDon
Farm Equipment
M155 2022
Page 343
MacDon M155 2022 - Page 343
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215676
323
Revision
A
1000412
A
B
Figure
5.13:
Platform
Latch
4.
Move
platform
(B)
cab-forward
until
it
stops
and
engages
latch
(A).
5.
Close
the
hood.
For
instructions,
refer
to
5.3.2
Closing
Hood
–
Lower
Position,
page
317
.
MAINTENANCE
AND
SERVICING
342
344
Table of Contents
Main Page
default chapter
6
Summary of Changes
6
Serial Numbers
8
Table of Contents
9
Chapter 1: Safety
21
Safety Alert Symbols
21
Signal Words
22
General Safety
23
Maintenance Safety
25
Hydraulic Safety
26
Tire Safety
27
Battery Safety
28
Welding Precautions
29
Engine Safety
30
High-Pressure Rail
30
Engine Electronics
31
Safety Signs
32
Installing Safety Decals
32
Understanding Safety Signs
33
Safety Sign Locations
43
Chapter 2: Product Overview
47
Definitions
47
Specifications
49
Windrower Dimensions
52
Component Location
55
Chapter 3: Operator's Station
57
Operator's Console
57
Operator Presence System
59
Header Drive
59
Engine and Transmission
59
Operator's Seat Adjustments
60
Adjusting Fore-Aft Position
60
Adjusting Seat Suspension and Height
60
Adjusting Vertical Dampener
61
Adjusting Armrest
61
Adjusting Fore-Aft Isolator Lock
62
Adjusting Seat Tilt
62
Adjusting Armrest Angle
63
Adjusting Lumbar Support
63
Using Training Seat
64
Using Seat Belts
65
Adjusting Steering Column
66
Exterior Lighting
67
Auto-Road Lighting
67
Cab-Forward Lighting
68
Engine-Forward Lighting
69
High Intensity Discharge Auxiliary Lighting - Option
70
Windshield Wipers
71
Rearview Mirrors
72
Cab Temperature
73
Heater Shut-Off
73
Air Distribution
73
Climate Controls
74
Interior Lights
75
Emergency Exit
76
Operator Amenities
77
Radio
79
AM/FM Radio
79
Mounting Antenna
79
Horn
81
Engine Controls and Gauges
82
Windrower Controls
83
Header Controls
85
Header Drive Switch
85
Header Drive Reverse Button
85
Ground Speed Lever Header Switches
86
Display Selector Switch
87
Header Position Switches
87
Reel and Disc Speed Switches
88
Console Header Switches
88
Deck Shift / Float Preset Switch
88
Cab Display Module
90
Engine and Windrower Functions
90
Header Functions
91
Operating Screens
92
Ignition ON, Engine Not Running
92
Engine-Forward, Engine Running
93
Cab-Forward, Engine Running, Header Disengaged
93
Cab-Forward, Engine Running, Header Engaged, Auger Header Attached, Index Switch off
94
Cab-Forward, Engine Running, Header Engaged, Auger Header Attached, Index Switch on
95
Engine Running, Header Engaged, Auger Header
96
Cab-Forward, Engine Running, Header Engaged, Draper Header Attached, Index Switch off
97
Cab-Forward, Engine Running, Header Engaged, Draper Header Attached, Index Switch on
98
Cab-Forward, Engine Running, Header Engaged, Rotary Disc Header Attached
99
Miscellaneous Operational Information
100
Cab Display Module Warning and Alarms
101
Engine Warning Lights
101
Display Warnings and Alarms
102
Cab Display Module - Configuration Guidelines
104
Cab Display Module - Configuration Functions
105
Cab Display Options
106
Setting Cab Display Language
106
Changing Windrower Display Units
107
Adjusting Cab Display Buzzer Volume
108
Adjusting Cab Display Backlighting
109
Adjusting Cab Display Contrast
110
Configuring Windrower
111
Setting Header Knife Speed
111
Setting Knife Overload Speed
112
Setting Rotary Disc Overload Speed
113
Setting Hydraulic Overload Pressure
114
Setting Header Index Mode
115
Setting Return to Cut Mode
116
Setting Auto Raise Height
117
Configuring Double Windrow Attachment Controls
118
Activating Hydraulic Center-Link
120
Activating Rotary Disc Header Drive Hydraulics
121
Setting Header Cut Width
121
Activating Swath Compressor
122
Activating Hay Conditioner
124
Displaying Reel Speed
125
Setting Tire Size
126
Setting Engine Intermediate Speed Control
127
Clearing Sub-Acres
128
Activating Cab Display Lockouts
128
Activating Header Tilt Control Lockout
129
Activating Header Float Control Lockout
130
Activating Reel Fore-Aft Control Lockout
131
Activating Draper Speed Control Lockout
133
Activating Auger Speed Control Lockout
134
Activating Knife Speed Control Lockout
135
Activating Rotary Disc Speed Control Lockout
137
Activating Reel Speed Control Lockout
138
Displaying Active Cab Display Lockouts
139
Calibrating Header Sensors
141
Calibrating Header Height Sensor
141
Calibrating Header Tilt Sensor
143
Calibrating Header Float Sensors
145
Calibrating Swath Compressor Sensor
147
Troubleshooting Windrower Problems
149
Displaying Windrower and Engine Error Codes
149
Enabling or Disabling Header Sensors
150
Displaying Header Sensor Input Signals
151
Forcing Header Identification
153
Troubleshooting Header Problems
154
Testing Header Up/Down Activate Function Using Cab Display Module
154
Testing Reel Up/Down Activate Function Using Cab Display Module
156
Testing Header Tilt Activate Function Using Cab Display Module
158
Testing Knife Drive Circuit Using Cab Display Module
159
Testing Draper Drive Circuit Activate Function Using Cab Display Module
161
Testing Reel Drive Circuit Activate Function Using Cab Display Module
163
Testing Rotary Disc Drive Circuit Activate Function Using Cab Display Module
164
Testing Double Windrow Attachment Drive Activate Function Using Cab Display Module
166
Testing Reel Fore-Aft Activate Function Using Cab Display Module
168
Activating Hydraulic Purge Using Cab Display Module
169
Engine Error Codes
171
Cab Display Module and Windrower Control Module Fault Codes
171
Chapter 4: Operation
173
Owner/Operator Responsibilities
173
Symbol Definitions
174
Engine Functions
174
Windrower Operating Symbols
175
Header Functions
176
Operating Windrower
177
Operational Safety
177
Break-In Period
177
Preseason Checks / Annual Service
178
Cycling Air Conditioning Compressor Coolant
179
Daily Checks and Maintenance
179
Engine Operation
180
Starting Engine
180
Engine Warm-Up
182
Engine Intermediate Speed Control
182
Stopping Engine
182
Filling Fuel Tank
183
Engine Temperature
184
Engine Oil Pressure
184
Cab Display Module Voltage Display
185
Engine Warning Lights
185
Driving Windrower
186
Entering and Exiting Windrower
187
Driving Forward in Cab-Forward Mode
188
Driving in Reverse in Cab-Forward Mode
189
Driving Forward in Engine-Forward Mode
190
Driving in Reverse in Engine-Forward Mode
192
Spin Turning
192
Stopping
193
Adjusting Caster Tread Width
194
Transporting
195
Driving on Road
195
Towing Header with Windrower
198
Towing Windrower - Emergency
209
Engaging and Disengaging Wheel Drives
209
Storing Windrower
210
Operating with Header
212
Engaging and Disengaging Header Safety Props
212
Header Float
214
Float Operating Guidelines
214
Checking Float
215
Float Options
216
Leveling Header
218
Header Drive Controls
221
Engaging and Disengaging Header
221
Reversing Header
222
Adjusting Header Angle
222
Checking Self-Locking Center-Link Hook
224
Controlling Cutting Height
225
Return to Cut
226
Configuring Return to Cut Feature
226
Using Return to Cut Feature
227
Auto Raise Height
228
Configuring Auto Raise Height Feature
228
Using Auto Raise Height Feature
229
Header Drop Rate
229
Swath Compressor
230
Using Swath Compressor
230
Double Windrow Attachment
232
Engaging and Disengaging Double Windrow Attachment
233
Adjusting Double Windrow Attachment Draper Speed
234
Attaching and Detaching Headers
235
Attaching Header Boots
235
Attaching D or D1 Series Draper Header
236
Attaching D or D1 Series Draper Header - Hydraulic Center-Link with Self-Alignment
236
Attaching D or D1 Series Draper Header - Hydraulic Center-Link Without Self-Alignment
241
Attaching D or D1 Series Draper Header - Mechanical Center-Link
247
Detaching D or D1 Series Draper Header
251
Detaching D or D1 Series Draper Header - Hydraulic Center-Link
251
Detaching D or D1 Series Draper Header - Mechanical Center-Link
255
Attaching a Series Auger Header
259
Attaching a Series Auger Header - Hydraulic Center-Link with Self-Alignment
259
Attaching a Series Auger Header - Hydraulic Center-Link Without Self-Alignment
264
Attaching a Series Auger Header - Mechanical Center-Link
270
Detaching a Series Auger Header
275
Detaching a Series Auger Header - Hydraulic Center-Link
275
Detaching a Series Auger Header - Mechanical Center-Link
279
Attaching R Series or R1 Series Rotary Disc Header
283
Attaching R or R1 Series Rotary Disc Header - Hydraulic Center-Link with Self-Alignment
283
Attaching R or R1 Series Rotary Disc Header - Hydraulic Center-Link Without Self-Alignment
289
Attaching R or R1 Series Rotary Disc Header - Mechanical Center-Link
295
Detaching R or R1 Series Rotary Disc Header
300
Detaching R or R1 Series Rotary Disc Header - Hydraulic Center-Link
300
Detaching R or R1 Series Rotary Disc Header - Mechanical Center-Link
304
Operating with D or D1 Series Draper Header
308
Configuring Hydraulics
308
Reel Settings
309
Adjusting Reel Fore-Aft Position
309
Adjusting Reel Height
310
Reel Speed
310
Indexing Reel Speed to Ground Speed
310
Adjusting Reel Speed Without Indexing
313
Draper Speed
313
Indexing Draper Speed to Ground Speed
314
Setting Minimum Draper Speed
314
Setting Draper Index
315
Adjusting Draper Speed Without Indexing
316
Knife Speeds
317
Deck Shift Control
318
Engaging Deck Shift
318
Setting Float Options with Deck Shift
319
Operating with a Series Auger Header
321
Auger Speed
321
Setting Auger Speed on A30D Auger Headers
321
Setting Auger Speed on A40D Auger Headers
321
Reel Speed
322
Reel Speed - A30D Auger Headers
322
Reel Speed - A40D Auger Headers
322
Knife Speed
327
Operating with R or R1 Series Rotary Disc Header
328
Disc Speed
328
Setting Disc Speed
328
Chapter 5: Maintenance and Servicing
331
Maintenance Schedule/Record
331
Preparing for Servicing
335
Engine Compartment Hood
336
Opening Hood - Lower Position
336
Closing Hood - Lower Position
337
Opening Hood - Highest Position
337
Closing Hood - Highest Position
338
Maintenance Platforms
339
Opening Platforms - Standard Position
339
Closing Platforms - Standard Position
340
Opening Platforms - Major Service Position
341
Closing Platforms - Major Service Position
342
Windrower Lubrication
344
Lubricating Windrower
344
Lubrication Points
345
Operator's Station
346
Seat Belts
346
Safety Systems
346
Checking Operator Presence System
346
Checking Engine Interlock
347
Ground Speed Lever Adjustments
347
Adjusting Ground Speed Lever Lateral Movement
347
Adjusting Ground Speed Lever Fore-Aft Movement
349
Steering Adjustments
349
Checking Steering Link Pivots
349
Checking and Adjusting Steering Chain Tension
351
Park Brake
352
Cab Suspension Limit Straps
353
Heating, Ventilating, and Air Conditioning System
354
Fresh Air Intake Filter
354
Removing Fresh Air Intake Filter
354
Inspecting and Cleaning Fresh Air Intake Filter Element
355
Installing Fresh Air Intake Filter
355
Servicing Return Air Cleaner/Filter
356
Cleaning Return Air Cleaner/Filter
357
Air Conditioning Condenser
358
Air Conditioning Evaporator Core
358
Removing Air Conditioner Cover
358
Cleaning Air Conditioning Evaporator Core
359
Installing Air Conditioning Cover
360
Air Conditioning Compressor
360
Servicing Air Conditioning Compressor
361
Engine
362
General Engine Inspection
362
Turning Engine Manually
362
Engine Oil
364
Checking Engine Oil Level
364
Changing Engine Oil
365
Draining Engine Oil
366
Replacing Engine Oil Filter
366
Adding Engine Oil
367
Air Intake System
368
Air Filter Restriction Indicator
369
Removing Primary Air Filter
369
Installing Primary Air Filter
371
Cleaning Engine Air Filter Primary Element
373
Removing and Installing Secondary Air Filter
374
Air Precleaner
375
Fuel System
375
Replacing Fuel Tank Vent Filter
375
Maintaining Fuel Filters
376
Removing Primary Fuel Filter
377
Installing Primary Fuel Filter
379
Removing Secondary Fuel Filter
382
Installing Secondary Fuel Filter
382
Draining Fuel Tank
383
Fuel/Water Separator
385
Removing Water from Fuel System
385
System Priming
385
Priming Fuel System
386
Engine Cooling System
387
Inspecting Radiator Cap
387
Checking Engine Coolant Strength
388
Checking Coolant Level
388
Changing Coolant
389
Draining and Cleaning Coolant Tank
389
Adding Coolant
392
Maintaining Engine Cooling Box
393
Opening Cooler Box Screen
393
Charge Air Cooling
394
Cleaning Screens and Coolers
394
Cleaning Cooler Box Components
396
Adjusting Screen Cleaner Rotor to Screen Clearance
397
Closing Cooler Box Screen
398
Gearbox
399
Checking Lubricant Level and Adding Lubricant
399
Changing Lubricant
400
Inspecting Exhaust System
401
Belts
401
Tensioning Fan Belt
401
Replacing Fan Belt
401
Tensioning Air Conditioner Compressor Belt
403
Replacing Air Conditioner Compressor Belt
403
Engine Speed
404
Throttle Adjustment
404
Electrical System
405
Preventing Electrical System Damage
405
Battery
406
Maintaining Batteries
406
Battery Main Disconnect Switch
406
Charging Batteries
407
Boosting Battery
409
Adding Electrolyte to Batteries
409
Removing Batteries
410
Installing Batteries
412
Connecting Batteries
413
Headlights - Engine-Forward
414
Replacing Headlight Bulb
414
Aligning Headlights
417
Field Lights - Cab-Forward
419
Adjusting Field Lights
419
Replacing Field Light Bulb
420
Floodlights - Cab-Forward
420
Adjusting Forward Floodlights
420
Replacing Bulb in Cab-Forward Floodlight
420
High-Intensity Discharge Auxiliary Lighting - Option
422
Replacing High Intensity Discharge Floodlights
422
Adjusting High-Intensity Discharge Auxiliary Lights
425
Floodlights - Rear
426
Adjusting Rear Floodlights
426
Replacing Bulb in Rear Floodlight
426
Replacing Bulbs in Red and Amber Lights
428
Replacing Red Taillights
428
Replacing Beacon Lights
429
Replacing Console Gauge Light
429
Replacing Cabin Dome Light
431
Replacing Ambient Light Fixture
431
Turn Signal Indicators
432
Circuit Breakers and Fuses
432
Accessing Main Fuse Box
432
Checking and Replacing Fuses
433
Replacing Circuit Breakers and Relays
433
Fuse Box Decal
435
Inspecting and Replacing 125A Main Fuses
436
Hydraulic System
438
Checking and Filling Hydraulic Oil
439
Hydraulic Oil Cooler
440
Changing Hydraulic Oil
440
Changing Hydraulic Oil Filters
441
Charge Oil Filter
441
Removing Charge Oil Filter
442
Installing Charge Oil Filter
442
Return Oil Filter
442
Removing Return Oil Filter
443
Installing Return Oil Filter
443
Header and Reel Hydraulics
445
Hoses and Lines
445
Pressure Compensator Valve
446
Flow Control Blocks
446
Adjusting Header Drop Rate
447
Adjusting Reel Drop Rate
447
Traction Drive Hydraulics
448
Checking Transmission Oil Pressure
449
Checking Charge Pump Pressure
449
Wheels and Tires
450
Traction Drive
450
Inflating Drive Wheel Tire
450
Tightening Drive Wheel Nuts
451
Checking Wheel Drive Lubricant Level
451
Adding Wheel Drive Lubricant
452
Changing Wheel Drive Lubricant
453
Raising Drive Wheel
454
Removing Drive Wheel
455
Installing Drive Wheel
455
Lowering Drive Wheel
456
Caster Wheels
457
Inflating Caster Tire
457
Tightening Caster Wheel Hardware
457
Raising Caster Wheel - Formed and Forked
458
Lowering Caster Wheel - Formed and Forked
459
Removing Forked Caster Wheel
460
Installing Forked Caster Wheel
461
Removing Formed Caster Wheel
462
Installing Formed Caster Wheel
462
Tightening Caster Wheel Anti-Shimmy Dampeners
463
Ballast Requirements
463
Chapter 6: Troubleshooting
465
Engine Troubleshooting
465
Electrical Troubleshooting
469
Hydraulics Troubleshooting
470
Header Drive Troubleshooting
471
Traction Drive Troubleshooting
472
Steering and Ground Speed Control Troubleshooting
474
Cab Air Troubleshooting
475
Operator's Station Troubleshooting
478
Chapter 7: Options and Attachments
479
Cab
479
AM/FM Radio
479
Automated Steering Systems
479
High Intensity Discharge Auxiliary Lighting
479
Warning Beacons
479
Windshield Shades
479
Engine
480
Engine Block Heater
480
Engine Fan Air Baffle
480
Header Operation
481
Draper Header Case Drain Kit
481
Draper Header Reel Drive and Lift Plumbing
481
Header Drive Reverser
481
Hydraulic Center-Link
481
Light Header Flotation
481
Mechanical Center-Link
482
Pressure Sensor Kit
482
R/R1 Disc Drive Kit
482
R80 and R85 Rotary Header Drive Hydraulics - 4.0 M (13 Ft.)
482
Self-Aligning Center-Link
482
Spring with External Booster Spring
482
Spring with Internal Booster Spring
483
Swath Compressor
483
Swath Roller
483
Transport
484
Lighting and Marking for Cab-Forward Road Travel
484
Towing Harness
484
Weight Box
484
Chapter 8: Reference
485
Recommended Torque Values
485
Torque Specifications
485
SAE Bolt Torque Specifications
485
Metric Bolt Specifications
487
Metric Bolt Specifications Bolting into Cast Aluminum
489
Flare-Type Hydraulic Fittings
489
O-Ring Boss Hydraulic Fittings - Adjustable
490
O-Ring Boss Hydraulic Fittings - Non-Adjustable
491
O-Ring Face Seal Hydraulic Fittings
493
Tapered Pipe Thread Fittings
494
Recommended Fuel, Fluids, and Lubricants
496
Storing Lubricants and Fluids
496
Fuel Specifications
496
Lubricants, Fluids, and System Capacities
497
Filter Part Numbers
498
Conversion Chart
499
Engine Error Codes
500
Cab Display Module Error Codes
511
Index
515
Lubricants, Fluids, and System Capacities
525
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